The BMW 5 Series E39, produced from 1997 to 2002, represents a pinnacle of executive sedan and sport wagon engineering, renowned for its sophisticated design, dynamic handling, and powerful engine options. Available as the 525i, 528i, 530i, and 540i, this generation is celebrated for its balanced chassis, luxurious interior, and advanced features for its time, earning accolades such as Car and Driver's 10Best. The E39 offered a compelling blend of performance and comfort, making it a benchmark in its segment and a highly regarded vehicle for both daily driving and spirited journeys.
This comprehensive workshop manual serves as an indispensable guide for maintaining, diagnosing, and repairing the BMW 5 Series E39 models from 1997 to 2002. It covers all essential systems, including powertrain, transmission, chassis, bodywork, and electrical components, detailing routine maintenance procedures, complex repair and overhaul instructions, and thorough diagnostic troubleshooting. The manual also provides critical technical specifications, identifies special tools, and offers insights into common issues, empowering owners, mechanics, and technicians to ensure the optimal performance and longevity of their E39 5 Series.
models:
525i, 528i, 530i, 540i
Sedan, Sport Wagon
years:
1997-2002
engines:
6-cylinder engines: M52, M52 TU, M54
V-8 engines: M62, M62 TU
transmissions:
Manual transmissions covered:
Getrag S5D 250G, S6S 420G
ZF S5D 320Z
Automatic transmissions covered:
A4S 270R, A4S 310R
A5S 360R, A5S 390R
A5S 325Z
A5S 560Z, A5S 440Z
Contents
Electrical Wiring Diagrams
Automatic Transmission Unit Repair
Air Conditioning
Automatic Transaxle
Battery
Body
Body Electrical
Brake
Charging
Clutch
Collision Body Repair Manual
Cooling
EFI
Emission Control
Engine Mechanical
Engines
Exhaust
Front Axle and Suspension
Ignition
Lubrication
Maintenance
Manual Transmission
Propeller Shaft
Rear Axle and Suspension
Service Specifications
SST and SSM
Standard Bolt Torque Specs
Starting
Steering
TurboCharger
models:
525i, 528i, 530i, 540i
Sedan, Sport Wagon
years:
1997-2002
engines:
6-cylinder engines: M52, M52 TU, M54
V-8 engines: M62, M62 TU
transmissions:
Manual transmissions covered:
Getrag S5D 250G, S6S 420G
ZF S5D 320Z
Automatic transmissions covered:
A4S 270R, A4S 310R
A5S 360R, A5S 390R
A5S 325Z
A5S 560Z, A5S 440Z
Contents
Electrical Wiring Diagrams
Automatic Transmission Unit Repair
Air Conditioning
Automatic Transaxle
Battery
Body
Body Electrical
Brake
Charging
Clutch
Collision Body Repair Manual
Cooling
EFI
Emission Control
Engine Mechanical
Engines
Exhaust
Front Axle and Suspension
Ignition
Lubrication
Maintenance
Manual Transmission
Propeller Shaft
Rear Axle and Suspension
Service Specifications
SST and SSM
Standard Bolt Torque Specs
Starting
Steering
TurboCharger
