This manual covers the Ford Falcon BF Series, produced from October 2002 to March 2008 in Australia. This generation of the Falcon offered a range of body styles including Sedan, Wagon, and Ute, catering to diverse needs. Engine options included the robust 4.0L Barra inline-six, available in naturally aspirated and turbocharged variants, as well as powerful 5.4L V8 engines, including the performance-oriented BOSS units found in FPV models. The BF Series was known for its refined chassis, improved powertrain options, and continued the Falcon's legacy of strong Australian engineering, offering models like the Fairmont, XR6, XR8, and various FPV performance variants.
This comprehensive workshop manual provides detailed technical information and step-by-step procedures for maintaining, diagnosing, and repairing the Ford Falcon BF Series. It covers all major vehicle systems, including the engine, driveline, transmission, brakes, steering, suspension, cooling, fuel, exhaust, electrical systems, climate control, interior, exterior, and safety restraints. The manual is designed for both do-it-yourself enthusiasts and professional mechanics, offering in-depth guidance from routine maintenance and fluid changes to complete system overhauls and advanced troubleshooting. With extensive use of photographs, illustrations, and technical specifications, this resource is an essential tool for ensuring the optimal performance and longevity of your vehicle.
This is the same type of service manual your local dealer will use when doing a repair for your FORD FALCON BF FAIRMONT. They are specifically written for the do-it-yourself as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Covers
XR6-XR8-TURBO-FAIRMONT-FPV
UTE-BF GTP- BF F6 TYPHOON-BF FPV PURSUIT
SEDAN-WAGON-UTE
Topics Covered
Identification Codes
Jacking & Lifting
Noise Vibration & Harshness
FPV BF MANUAL
PREMIUN BRAKES
Noise Vibration & Harshness Diagnosis & Test Information
Suspension System General Information
Front Wheel Alignment
Rear Wheel Alignment
Suspension System Diagnosis & Test Information
Front Suspension
Rear Suspension IRS
Rear Suspension Beam Axle
Wheels & Tyres
Driveline System General Information
Drive Shaft
Drive Shaft Diagnosis & Test Information
Rear Drive Half Shafts
Brake System General Information
Brake System Diagnosis & Test Information
Front Disc Brakes
Rear Disc Brakes
Parking Brake
Hydraulic Brake Actuation
Anti Lock Control
Steering System General Information
Power Steering SYSTEM
Power Steering Diagnosis & Test Information
Steering Linkage
Steering Column
Steering Column Switches
Engine System General Information
Engine System Diagnosis & Test Information
Engine 4.0L 6 Cylinder & Turbo
Engine 4.0L 6 FTP F6 TYPHOON
Engine 5.4L (3V) V8
Engine 5.4L (4V) V8 BOSS
Engine 5.4L (4V) V8 GT-P
Engine Cooling General Information
Engine Cooling Diagnosis & Test Information
Fuel Charging & Controls - Turbo
Accessory Drives - Water Pump etc
Starting System Diagnosis & Test Information
Starting System Repairs
Intake Air Distribution & Filtering
Power Train Control Management
Automatic Transmission BRT 93LE
Automatic Transmission BRT 97LE
Automatic Transmission External Controls
Clutch
Clutch Controls
Manual Transmission I6
Manual Transmission TR3650 5 SPEED
Manual Transmission T56 6SPEED
Manual Transmission External Controls
Exhaust System
Fuel System
Acceleration Control
Climate Control System
Heating & Ventilating
Air Conditioning
Control Components
Instrument Cluster
Horn
Clock
Interior Command Centre
Parking Aid
Charging System General Information
Battery Mounting & Cables
Alternator & Regulator
Entertainment System General Information
Exterior Lighting
Interior Lighting
Module Communications Network
Satellite Navigation
Cellular Phone
Body Electronics Module (BEM)
Body System General
Front End Body Panels
Body Closures
Pick Up Bed & Platform Body
Interior Trim & Ornamentation
Exterior Trim & Ornamentation
Rear View Mirrors
Seating
Glass, Frames & Mechanisms
Instrument Panel & Console
Handles, Locks, Latches & Entry Systems
Wipers & Washers
Sunroof
Bumpers
Occupant Restraints - Active
Occupant Restraints Passive
Body Repairs - General Information
Body Repairs - Corrosion Protection
Body Repairs - Plastic Repairs
Body Repairs - Water Leaks
Body Repairs - Wind Noise
Body Repairs - Noise, Vibration & Harshness
Body Repairs - Tolerance Checks
Front End Sheet Metal Repairs
Roof Sheet Metal Repairs
Side Panel Sheet Metal Repairs
Rear End Sheet Metal Repairs
Body Welding & High Strength Steel
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM
This is the same type of service manual your local dealer will use when doing a repair for your FORD FALCON BF FAIRMONT. They are specifically written for the do-it-yourself as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Covers
XR6-XR8-TURBO-FAIRMONT-FPV
UTE-BF GTP- BF F6 TYPHOON-BF FPV PURSUIT
SEDAN-WAGON-UTE
Topics Covered
Identification Codes
Jacking & Lifting
Noise Vibration & Harshness
FPV BF MANUAL
PREMIUN BRAKES
Noise Vibration & Harshness Diagnosis & Test Information
Suspension System General Information
Front Wheel Alignment
Rear Wheel Alignment
Suspension System Diagnosis & Test Information
Front Suspension
Rear Suspension IRS
Rear Suspension Beam Axle
Wheels & Tyres
Driveline System General Information
Drive Shaft
Drive Shaft Diagnosis & Test Information
Rear Drive Half Shafts
Brake System General Information
Brake System Diagnosis & Test Information
Front Disc Brakes
Rear Disc Brakes
Parking Brake
Hydraulic Brake Actuation
Anti Lock Control
Steering System General Information
Power Steering SYSTEM
Power Steering Diagnosis & Test Information
Steering Linkage
Steering Column
Steering Column Switches
Engine System General Information
Engine System Diagnosis & Test Information
Engine 4.0L 6 Cylinder & Turbo
Engine 4.0L 6 FTP F6 TYPHOON
Engine 5.4L (3V) V8
Engine 5.4L (4V) V8 BOSS
Engine 5.4L (4V) V8 GT-P
Engine Cooling General Information
Engine Cooling Diagnosis & Test Information
Fuel Charging & Controls - Turbo
Accessory Drives - Water Pump etc
Starting System Diagnosis & Test Information
Starting System Repairs
Intake Air Distribution & Filtering
Power Train Control Management
Automatic Transmission BRT 93LE
Automatic Transmission BRT 97LE
Automatic Transmission External Controls
Clutch
Clutch Controls
Manual Transmission I6
Manual Transmission TR3650 5 SPEED
Manual Transmission T56 6SPEED
Manual Transmission External Controls
Exhaust System
Fuel System
Acceleration Control
Climate Control System
Heating & Ventilating
Air Conditioning
Control Components
Instrument Cluster
Horn
Clock
Interior Command Centre
Parking Aid
Charging System General Information
Battery Mounting & Cables
Alternator & Regulator
Entertainment System General Information
Exterior Lighting
Interior Lighting
Module Communications Network
Satellite Navigation
Cellular Phone
Body Electronics Module (BEM)
Body System General
Front End Body Panels
Body Closures
Pick Up Bed & Platform Body
Interior Trim & Ornamentation
Exterior Trim & Ornamentation
Rear View Mirrors
Seating
Glass, Frames & Mechanisms
Instrument Panel & Console
Handles, Locks, Latches & Entry Systems
Wipers & Washers
Sunroof
Bumpers
Occupant Restraints - Active
Occupant Restraints Passive
Body Repairs - General Information
Body Repairs - Corrosion Protection
Body Repairs - Plastic Repairs
Body Repairs - Water Leaks
Body Repairs - Wind Noise
Body Repairs - Noise, Vibration & Harshness
Body Repairs - Tolerance Checks
Front End Sheet Metal Repairs
Roof Sheet Metal Repairs
Side Panel Sheet Metal Repairs
Rear End Sheet Metal Repairs
Body Welding & High Strength Steel
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM