This workshop service and repair manual covers the HYUNDAI HDF 15-III and HDF 18-III forklift trucks, equipped with the 2.2L 4-cylinder ISUZU 4LE1PW-06 diesel engine. These robust machines are engineered for demanding industrial applications, offering reliable performance and efficient operation. Their construction prioritizes durability and ease of maintenance, ensuring consistent productivity in various material handling environments.
This comprehensive manual provides detailed information essential for the maintenance, repair, and troubleshooting of your HYUNDAI forklift. It includes general information, safety precautions, technical specifications, lubrication charts, and extensive procedures for component removal and installation. Coverage extends to all major systems, including the powertrain, hydraulic systems, braking, steering, and electrical systems, with specific sections dedicated to mast and carriage assemblies. Diagnostic procedures, along with hydraulic and electrical wiring diagrams, are also included to assist both owners and professional technicians in keeping the forklift in optimal working condition.
HYUNDAI HDF 15-3 HDF 18-3 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
HYUNDAI HDF 15-III FORKLIFT TRUCK
HYUNDAI HDF 18-III FORKLIFT TRUCK
ENGINE COVERED:
2.2L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, TURBOCHARGED, ISUZU 4LE1PW-06 DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
STRUCTURE REMOVAL
STRUCTURE INSTALLATION
FORK-PIPING-CARRIAGE
MAST & INNER MAST
LIFT CYLINDER SYSTEM
TILT CYLINDER SYSTEM
POWERTRAIN SYSTEM
PARKING BRAKES SYSTEM
FLEXIBLE PLATE SYSTEM
ENGINE REMOVAL SYSTEM
ENGINE MOUNTING SYSTEM
ENGINE INSTALLATION
WHEEL BRAKE SYSTEM
REAR AXLE-INCHING VALVE
TRANSMISIION SYSTEM
CONTROL VALVE SYSTEM
HYDRAULIC CLUTCH SYSTEM
DRIVE AXLE-DIFFERENTIAL
PINION & IDLER SHAFT
BALL-SPACER-SPRING
BRAKE & LINKAGE SYSTEM
BRAKE MASTER CYLINDER
STEERING SYSTEM
TRAIL AXLE SYSTEM
STEERING UNIT & CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC GEAR PUMP
MAIN CONTROL VALVE
INLET SECTION OPERATION
LIFT SECTION OPERATION
MAIN RELIEF VALVE SYSTEM
HYDRAULIC OIL & DRIFT
ELECTRICAL SYSTEM
COMPONENT LOCATION
POWER CIRCUIT-STARTING CIRCUIT
CHARGING CIRCUIT OPERATING FLOW
2 STAGE MAST(V MAST)/3 STAGE MAST(TF MAST)
CARRIAGE, BACKREST AND FORK
MAST LOAD ROLLER SYSTEM
ELEVATING MAST SYSTEM
LOAD-CARRIAGE-WHEEL CHAIN
TROUBLESHOOTING PROCEDURE
HYDRAULIC CIRCUIT DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
HYUNDAI HDF 15-3 HDF 18-3 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
HYUNDAI HDF 15-III FORKLIFT TRUCK
HYUNDAI HDF 18-III FORKLIFT TRUCK
ENGINE COVERED:
2.2L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, TURBOCHARGED, ISUZU 4LE1PW-06 DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
STRUCTURE REMOVAL
STRUCTURE INSTALLATION
FORK-PIPING-CARRIAGE
MAST & INNER MAST
LIFT CYLINDER SYSTEM
TILT CYLINDER SYSTEM
POWERTRAIN SYSTEM
PARKING BRAKES SYSTEM
FLEXIBLE PLATE SYSTEM
ENGINE REMOVAL SYSTEM
ENGINE MOUNTING SYSTEM
ENGINE INSTALLATION
WHEEL BRAKE SYSTEM
REAR AXLE-INCHING VALVE
TRANSMISIION SYSTEM
CONTROL VALVE SYSTEM
HYDRAULIC CLUTCH SYSTEM
DRIVE AXLE-DIFFERENTIAL
PINION & IDLER SHAFT
BALL-SPACER-SPRING
BRAKE & LINKAGE SYSTEM
BRAKE MASTER CYLINDER
STEERING SYSTEM
TRAIL AXLE SYSTEM
STEERING UNIT & CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC GEAR PUMP
MAIN CONTROL VALVE
INLET SECTION OPERATION
LIFT SECTION OPERATION
MAIN RELIEF VALVE SYSTEM
HYDRAULIC OIL & DRIFT
ELECTRICAL SYSTEM
COMPONENT LOCATION
POWER CIRCUIT-STARTING CIRCUIT
CHARGING CIRCUIT OPERATING FLOW
2 STAGE MAST(V MAST)/3 STAGE MAST(TF MAST)
CARRIAGE, BACKREST AND FORK
MAST LOAD ROLLER SYSTEM
ELEVATING MAST SYSTEM
LOAD-CARRIAGE-WHEEL CHAIN
TROUBLESHOOTING PROCEDURE
HYDRAULIC CIRCUIT DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
