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ROVER MG ZR 160 ROVER 25 Workshop Service Repair Manual

ROVER MG ZR 160 ROVER 25 Workshop Service Repair Manual

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530,000+ Happy Customers
  • Model
    MG ZR
  • Manufactured by
    MG
This manual covers the Rover 25 and MG ZR, specifically the MG ZR First Generation (2001-2005) and the Rover 25 Post-facelift (2000-2005). These vehicles, produced in the United Kingdom, represent the compact/supermini segment, with the MG brand focusing on sportier variants offering an engaging driving experience. The MG ZR, particularly the 160 trim, is distinguished by its sporty styling, revised suspension, and performance-oriented engines, such as the 1.8L K Series. The Rover 25, a facelifted version of the Rover 200 series, provided a solid platform that competed with vehicles like the Ford Focus and Volkswagen Golf.

This comprehensive workshop service repair and owner's manual, presented in English and exceeding 1100 pages, is designed to assist owners and technicians in maintaining and repairing the Rover 25 and MG ZR. It details procedures for scheduled maintenance, fluid changes, component disassembly, repair, and reassembly across all major vehicle systems, including the powertrain, chassis, body, and electrical systems. The manual also provides troubleshooting guides and diagnostic information, with a focus on common issues such as the K Series engine's head gasket and suspension wear, ensuring the longevity and optimal performance of your vehicle.

ROVER MG ZR 160 ROVER 25 WORKSHOP SERVICE REPAIR +OWNERS MANUAL



ENGINE COVERED:
1.8L K SERIES 16 VALVE I4 DOHC

2.0L L SERIES I4 SOHC TURBOCHARGED INTER-COOLED



TRANSMISSION COVERED:
MANUAL TRANSMISSION R65 & PG1
AUTOMATIC TRANSMISSION EM-CVT



CONTENTS:
GENERAL DATA
TORQUE WRENCH SETTING
CAPACITIES, FLUIDS & LUBRICANTS
ENGINE
EMISSION CONTROL
ENGINE MANAGEMENT SYSTEM
FUEL DELIVERY SYSTEM
COOLING SYSTEM
MANIFOLD SYSTEM
EXHAUST SYSTEM
CLUTCH
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
DRIVESHAFT
STEERING
FRONT SUSPENSION
REAR SUSPENSION
BRAKE SYSTEM
RESTRAINT SYSTEM
DOORS
EXTERIOR FITTING
INTERIOR TRIM
SCREENS
SEAT & SEAT BELTS
SUNROOFS
BODY & ACCESSORIES
HEATING & VENTILATION
AIR CONDITIONING
WIPER & WASHER
ELECTRICAL SYSTEM
INSTRUMENTS
OWNERS MANUAL




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 32 MB



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED BY MORE THAN 1100 PAGES, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.


NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.


ROVER MG ZR 160 ROVER 25 WORKSHOP SERVICE REPAIR +OWNERS MANUAL



ENGINE COVERED:
1.8L K SERIES 16 VALVE I4 DOHC

2.0L L SERIES I4 SOHC TURBOCHARGED INTER-COOLED



TRANSMISSION COVERED:
MANUAL TRANSMISSION R65 & PG1
AUTOMATIC TRANSMISSION EM-CVT



CONTENTS:
GENERAL DATA
TORQUE WRENCH SETTING
CAPACITIES, FLUIDS & LUBRICANTS
ENGINE
EMISSION CONTROL
ENGINE MANAGEMENT SYSTEM
FUEL DELIVERY SYSTEM
COOLING SYSTEM
MANIFOLD SYSTEM
EXHAUST SYSTEM
CLUTCH
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
DRIVESHAFT
STEERING
FRONT SUSPENSION
REAR SUSPENSION
BRAKE SYSTEM
RESTRAINT SYSTEM
DOORS
EXTERIOR FITTING
INTERIOR TRIM
SCREENS
SEAT & SEAT BELTS
SUNROOFS
BODY & ACCESSORIES
HEATING & VENTILATION
AIR CONDITIONING
WIPER & WASHER
ELECTRICAL SYSTEM
INSTRUMENTS
OWNERS MANUAL




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE

# FILE SIZE 32 MB



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED BY MORE THAN 1100 PAGES, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.


NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.