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Komatsu 82E-98E Series Diesel Engine Service Repair Manual

Komatsu 82E-98E Series Diesel Engine Service Repair Manual

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  • Model
    D Series
  • Manufactured by
    Komatsu
This service repair manual covers the Komatsu 82E-98E Series Diesel Engines, designed for robust performance and reliability in various demanding applications. These engines, featuring an indirect injection system, are integral to a range of heavy equipment, including models such as the PC27MR-2, WA30-5, and D20A-8, among others. The engineering quality of Komatsu ensures dependable operation, making these engines a preferred choice for industrial and construction machinery.

This comprehensive 206-page English-language manual provides detailed instructions for the service and repair of the Komatsu 82E-98E Series Diesel Engines. It includes step-by-step procedures for repair, servicing, technical maintenance, and troubleshooting, supported by actual photo illustrations, schemes, and electrical and hydraulic diagrams. The manual is organized into clear sections covering general information, inspection, adjustment, disassembly, reassembly, system-specific maintenance (lubrication, cooling, fuel injection), and technical specifications like service standards and tightening torques, ensuring that owners, mechanics, and technicians have the necessary resources to maintain optimal engine performance and longevity.

This is the COMPLETE Official Service Repair Manual for the KOMATSU 82E-98E SERIES DIESEL ENGINE. This manual describes the service procedures for the 82E-98E series engines of indirect injection system.

The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop.
______________________________

APPLICABLE MACHINE, SERIAL NUMBER:
=========
Engine Machine model Machine Serial No.
3D82AE-5M PC27MR-2 15001 and up
3D84E-5N PC30MR-2 20001 and up
3D84E-5X WA30-5 26001 and up

S3D84E-5X WA40-3 19001 and up
WA50-3 23001 and up

S3D84E-5PBA PC35MR-2 6736 and up

3D88E-5P PC35MR-2 5001 and up
MX352 6Y6089 and up
4D88E-5X PC40MR-2 8001 and up
PC50MR-2 5001 and up
MX502 6Y7038 and up
PC58UU-3 22001 and up

4D94LE-2Z D20A-8 83001 and up
D20P-8 83001 and up
D20PL-8 63001 and up
D20PLL-8 63001 and up
D21A-8 83001 and up
D21P-8 83001 and up
D21PL-8 63001 and up
D21PLL-8 63001 and up
______________________________

TABLE OF CONTENTS:
=========
1. GENERAL
2. INSPECTION AND ADJUSTMENT
3. TROUBLESHOOTING
4. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
5. LUBRICATION SYSTEM
6. COOLING SYSTEM
7. FUEL INJECTION PUMP/GOVERNOR
8. TURBOCHARGER
9. STARTING MOTOR
10. ALTERNATOR
11. ELECTRIC WIRING
12. SERVICE STANDARDS
13. TIGHTENING TORQUE FOR BOLTS AND NUTS

===========

** Model Specification: KOMATSU 82E-98E SERIES DIESEL ENGINE
** Language: English
** Total Pages: 206
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** INSTANT DELIVERY: YES
** Specifications: FULLY PRINTABLE & BOOKMARKED
** Compatible: All Versions of Windows & Mac

===========

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

This manual can be viewed on any computer, as well as zoomed and printed.

Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.

INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.

WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.

YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$

BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.

Looking for some other Service Repair Manual, please check:



This is the COMPLETE Official Service Repair Manual for the KOMATSU 82E-98E SERIES DIESEL ENGINE. This manual describes the service procedures for the 82E-98E series engines of indirect injection system.

The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop.
______________________________

APPLICABLE MACHINE, SERIAL NUMBER:
=========
Engine Machine model Machine Serial No.
3D82AE-5M PC27MR-2 15001 and up
3D84E-5N PC30MR-2 20001 and up
3D84E-5X WA30-5 26001 and up

S3D84E-5X WA40-3 19001 and up
WA50-3 23001 and up

S3D84E-5PBA PC35MR-2 6736 and up

3D88E-5P PC35MR-2 5001 and up
MX352 6Y6089 and up
4D88E-5X PC40MR-2 8001 and up
PC50MR-2 5001 and up
MX502 6Y7038 and up
PC58UU-3 22001 and up

4D94LE-2Z D20A-8 83001 and up
D20P-8 83001 and up
D20PL-8 63001 and up
D20PLL-8 63001 and up
D21A-8 83001 and up
D21P-8 83001 and up
D21PL-8 63001 and up
D21PLL-8 63001 and up
______________________________

TABLE OF CONTENTS:
=========
1. GENERAL
2. INSPECTION AND ADJUSTMENT
3. TROUBLESHOOTING
4. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
5. LUBRICATION SYSTEM
6. COOLING SYSTEM
7. FUEL INJECTION PUMP/GOVERNOR
8. TURBOCHARGER
9. STARTING MOTOR
10. ALTERNATOR
11. ELECTRIC WIRING
12. SERVICE STANDARDS
13. TIGHTENING TORQUE FOR BOLTS AND NUTS

===========

** Model Specification: KOMATSU 82E-98E SERIES DIESEL ENGINE
** Language: English
** Total Pages: 206
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip.
** ZOOM IN/OUT: YES
** INSTANT DELIVERY: YES
** Specifications: FULLY PRINTABLE & BOOKMARKED
** Compatible: All Versions of Windows & Mac

===========

This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

This manual can be viewed on any computer, as well as zoomed and printed.

Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.

INSTANT DOWNLOAD MEANS THERE WILL BE NO SHIPPING COSTS OR WAITING FOR A PAPER OR CD MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR.

WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL.

YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$

BUY FROM US AND I GUARANTEE YOU'LL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.

Looking for some other Service Repair Manual, please check: