This manual covers the 540, 545, 550, 570, 580, and 590 Hay and Forage Round Balers. These machines are engineered for efficient hay and forage harvesting, featuring robust construction and reliable performance in demanding agricultural environments. Key components include various pickup widths, advanced wrapping systems for twine and net, and durable bale chambers designed for consistent bale formation. The power train utilizes tractor PTO drive, incorporating a range of quality drive shafts and clutches for optimal power transfer.
This comprehensive Factory Diagnostic and Repair Technical Manual in English provides detailed information essential for the maintenance, troubleshooting, and repair of your round balers. It covers critical systems such as electrical, power train, hydraulic, pickup, and wrapping systems, including specific component details and operational procedures. With 860 pages of high-quality images, circuit diagrams, and searchable text, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their equipment.
Illustrated Factory Diagnostic and Repair Technical Manual for John Deere Hay and Forage Round Balers Models 540, 545, 550, 570, 580 and 590
This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, trounleshooting, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Language: English
Format: PDF, 860 pages
Covered models:
540
545
550
570
580
590
Contents:
Electrical System
Connectors
Sensors and Switches
Actuators
BaleMaster Control Monitor
Manual Twine Control Switch
Bale Monitor
Sound Alarm
Power Train
Bondioli Powerline
Walterscheid Powerline
Walterscheid CV Joint
Baler Main Drive Shaft
John Deere Slip Clutch
Shear Bolt Clutch
Walterscheid Slip Clutch
Cam-Type Cut Out Clutch
Comer Gear Case
Superior Gear Case (540, 545 and 550)
Precutter Gear Case
Chain Tension
Sprocket Alignment
Hydraulic System
Bale Density Control Valve (540, 545, 570 and 580)
Bale Density Control Valve (550 and 590)
Hydraulic Cylinders
Gate Locking Valve (550 and 590)
Hydraulic Twine Arm Control (545 and 550)
Hydraulic Twine Operating Instructions (545 and 550)
Net Wrapping Hydraulic Components (545 and 550)
Precutter Hydraulic Components
Miscellaneous
Wheel and Hub Repair
Tongue Repair
Gate Latch
Bale Size Indicator
Bale Shape Sender
Pickup Repair
1.41 m (4 ft 7 in.) Pickup
1.81 m (5 ft 11 in.) Pickup
2.20 m (7 ft 3 in.) Pickup
Pickup Adjustments
Pickup Drive Components
Precutter System
Bale Chamber
Identification of Rolls
Baler Rolls
Scraper of Roll
Belt Repair
Belt Guide for Net Wrapping Device
Tension Arm Repair
Top Idler Roll Declutchable Drive
Net Wrapping System
Twine Wrapping System
Electrical System
Electrical System Diagrams for Road Light
Electrical System / Manual Twine Control
Electrical Diagram / Manual Twine Control Switch
Checking Twine Wrapping Function
Checking Soft Core Function
Electrical System / Electronic Wrapping Control
Electrical Diagram / Electronic Wrapping Control
Checking Twine Wrapping Function
Checking Soft Core Function
Checking the Bale Oversize and Gate Function
Electrical System / BaleMaster Control
Electrical Diagrams / BaleMaster Control
BaleMaster Diagnostic Mode
Checking BaleMaster Monitor
Checking Controller Power Supply and Data Link
Checking Twine Wrapping Function
Checking Net Wrapping Function
Checking Twine and Net Wrapping Control Function
Checking Bale Oversize and Tension Control Function
Checking Gate Function
Checking Precutter Function
Checking Soft Core Function
Hydraulic System - Operation and Tests
Bale Density / Gate Control - Description
Bale Density / Gate Control - Troubleshooting
Bale Density / Gate Control - Tests
Pickup Lift System (Baler without Precutter)
Precutter Hydraulic System - Description
Precutter Hydraulic System - Tests
Net Wrapping - Operation and Tests
Twine Wrapping - Operation and Tests
Illustrated Factory Diagnostic and Repair Technical Manual for John Deere Hay and Forage Round Balers Models 540, 545, 550, 570, 580 and 590
This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, trounleshooting, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Language: English
Format: PDF, 860 pages
Covered models:
540
545
550
570
580
590
Contents:
Electrical System
Connectors
Sensors and Switches
Actuators
BaleMaster Control Monitor
Manual Twine Control Switch
Bale Monitor
Sound Alarm
Power Train
Bondioli Powerline
Walterscheid Powerline
Walterscheid CV Joint
Baler Main Drive Shaft
John Deere Slip Clutch
Shear Bolt Clutch
Walterscheid Slip Clutch
Cam-Type Cut Out Clutch
Comer Gear Case
Superior Gear Case (540, 545 and 550)
Precutter Gear Case
Chain Tension
Sprocket Alignment
Hydraulic System
Bale Density Control Valve (540, 545, 570 and 580)
Bale Density Control Valve (550 and 590)
Hydraulic Cylinders
Gate Locking Valve (550 and 590)
Hydraulic Twine Arm Control (545 and 550)
Hydraulic Twine Operating Instructions (545 and 550)
Net Wrapping Hydraulic Components (545 and 550)
Precutter Hydraulic Components
Miscellaneous
Wheel and Hub Repair
Tongue Repair
Gate Latch
Bale Size Indicator
Bale Shape Sender
Pickup Repair
1.41 m (4 ft 7 in.) Pickup
1.81 m (5 ft 11 in.) Pickup
2.20 m (7 ft 3 in.) Pickup
Pickup Adjustments
Pickup Drive Components
Precutter System
Bale Chamber
Identification of Rolls
Baler Rolls
Scraper of Roll
Belt Repair
Belt Guide for Net Wrapping Device
Tension Arm Repair
Top Idler Roll Declutchable Drive
Net Wrapping System
Twine Wrapping System
Electrical System
Electrical System Diagrams for Road Light
Electrical System / Manual Twine Control
Electrical Diagram / Manual Twine Control Switch
Checking Twine Wrapping Function
Checking Soft Core Function
Electrical System / Electronic Wrapping Control
Electrical Diagram / Electronic Wrapping Control
Checking Twine Wrapping Function
Checking Soft Core Function
Checking the Bale Oversize and Gate Function
Electrical System / BaleMaster Control
Electrical Diagrams / BaleMaster Control
BaleMaster Diagnostic Mode
Checking BaleMaster Monitor
Checking Controller Power Supply and Data Link
Checking Twine Wrapping Function
Checking Net Wrapping Function
Checking Twine and Net Wrapping Control Function
Checking Bale Oversize and Tension Control Function
Checking Gate Function
Checking Precutter Function
Checking Soft Core Function
Hydraulic System - Operation and Tests
Bale Density / Gate Control - Description
Bale Density / Gate Control - Troubleshooting
Bale Density / Gate Control - Tests
Pickup Lift System (Baler without Precutter)
Precutter Hydraulic System - Description
Precutter Hydraulic System - Tests
Net Wrapping - Operation and Tests
Twine Wrapping - Operation and Tests
