The Suzuki DL650 V-Strom, introduced in 2004, and the DL1000 V-Strom, launched in 2002, are versatile adventure touring motorcycles renowned for their comfortable ergonomics and capable V-twin engines. The DL650, powered by a 645 cc V-twin, offers approximately 67 hp, while the DL1000 features a more potent 996 cc V-twin producing around 98 hp. Both models are designed for a wide range of uses, from daily commuting to long-distance touring and light off-road exploration. Their engineering emphasizes reliability and a comfortable riding experience, making them popular choices in the adventure touring segment.
This comprehensive Factory Service & Shop Manual provides detailed guidance for the maintenance and repair of the Suzuki DL650 and DL1000 V-Strom models. It covers essential areas including engine overhaul, fuel and cooling systems, chassis components, suspension, brakes, and electrical systems, complete with wiring diagrams. The manual includes procedures for periodic maintenance, adjustments, tune-ups, fluid changes, as well as disassembly, assembly, and troubleshooting. With dealer-level technical information, detailed illustrations, and specifications, this manual is an indispensable resource for owners and technicians seeking to maintain their vehicles at peak performance and ensure longevity.
Suzuki DL650, DL1000 Factory Service & Shop Manual
FILE LIST:
99500-36130-01E.pdf
Suzuki DL650K4 V-strom 2004 Service Manual (English); 464 pages
99500-36130-03E.pdf
Suzuki DL650K4 V-strom 2004 Service Manual (English); 467 pages
DL650K4 V-strom 04 (ES).pdf
Suzuki DL650K4 V-strom 2004 Service Manual (Spanish); 467 pages
99500-39230-03E.pdf
Suzuki DL1000K2 V-strom 2002 Service Manual; 450 pages; 99500-39230-03E
99500-39230-01E.pdf
Suzuki DL1000K2 V-strom 2002 Service Manual; 444 pages; 99500-39230-01E
Complete workshop & service manual with electrical wiring diagrams for Suzuki DL650, DL1000. Its the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
Suzuki DL650, DL1000 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
EXCERPT:
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FUEL SYSTEM AND THROTTLE BODY
COOLING AND LUBRICATION SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
EMISSION CONTROL INFORMATION
WIRING DIAGRAM
FUEL SYSTEM AND THROTTLE BODY 5-15
AIR CLEANER AND THROTTLE BODY
REMOVAL
AIR CLEANER BOX
Remove the fuel tank. (!5-7)
Disconnect the IAT sensor coupler 1.
Remove the IAP sensor vacuum hose 2.
Disconnect the IAP sensor coupler 3.
Loosen the throttle body clamp screws.
Disconnect the PAIR hose.
Disconnect the PAIR lead wire coupler 4.
Disconnect the crankcase breather hoses.
Remove the air cleaner box.
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FI SYSTEM
COOLING AND LUBRICATION SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
EMISSION CONTROL INFORMATION
WIRING DIAGRAM
REMOVAL HANDLEBARS
Remove the handlebar balancer 1.
Remove the brake/clutch lever covers 2.
NOTE:
Do not remove the handlebar balancer mounting screw before removing the handlebar balancer. Slightly loosen the mounting screw, and then pull the balancer assembly out of handlebars.
Remove the rear view mirror 3.
Disconnect the front brake light switch coupler 4.
Remove the front brake master cylinder.
Remove the right handlebar switch box 5 and throttle case
6.
Disconnect the clutch switch lead wires 7.
Remove the left handlebar switch box 8.
Remove the rear view mirror 9.
Remove the clutch master cylinder.
CHASSIS 6-25
Suzuki DL650, DL1000 Factory Service & Shop Manual
FILE LIST:
99500-36130-01E.pdf
Suzuki DL650K4 V-strom 2004 Service Manual (English); 464 pages
99500-36130-03E.pdf
Suzuki DL650K4 V-strom 2004 Service Manual (English); 467 pages
DL650K4 V-strom 04 (ES).pdf
Suzuki DL650K4 V-strom 2004 Service Manual (Spanish); 467 pages
99500-39230-03E.pdf
Suzuki DL1000K2 V-strom 2002 Service Manual; 450 pages; 99500-39230-03E
99500-39230-01E.pdf
Suzuki DL1000K2 V-strom 2002 Service Manual; 444 pages; 99500-39230-01E
Complete workshop & service manual with electrical wiring diagrams for Suzuki DL650, DL1000. Its the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
Suzuki DL650, DL1000 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
EXCERPT:
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FUEL SYSTEM AND THROTTLE BODY
COOLING AND LUBRICATION SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
EMISSION CONTROL INFORMATION
WIRING DIAGRAM
FUEL SYSTEM AND THROTTLE BODY 5-15
AIR CLEANER AND THROTTLE BODY
REMOVAL
AIR CLEANER BOX
Remove the fuel tank. (!5-7)
Disconnect the IAT sensor coupler 1.
Remove the IAP sensor vacuum hose 2.
Disconnect the IAP sensor coupler 3.
Loosen the throttle body clamp screws.
Disconnect the PAIR hose.
Disconnect the PAIR lead wire coupler 4.
Disconnect the crankcase breather hoses.
Remove the air cleaner box.
GROUP INDEX
GENERAL INFORMATION
PERIODIC MAINTENANCE
ENGINE
FI SYSTEM
COOLING AND LUBRICATION SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
EMISSION CONTROL INFORMATION
WIRING DIAGRAM
REMOVAL HANDLEBARS
Remove the handlebar balancer 1.
Remove the brake/clutch lever covers 2.
NOTE:
Do not remove the handlebar balancer mounting screw before removing the handlebar balancer. Slightly loosen the mounting screw, and then pull the balancer assembly out of handlebars.
Remove the rear view mirror 3.
Disconnect the front brake light switch coupler 4.
Remove the front brake master cylinder.
Remove the right handlebar switch box 5 and throttle case
6.
Disconnect the clutch switch lead wires 7.
Remove the left handlebar switch box 8.
Remove the rear view mirror 9.
Remove the clutch master cylinder.
CHASSIS 6-25
