This manual covers the CLARK OP15X Electric Forklift Truck, a robust piece of material handling equipment known for its electric power and maneuverability. Designed for demanding operational environments, the OP15X features a 24-volt battery system powering a 3.96-hp shunt-wound type drive motor, ensuring reliable performance. CLARK's long-standing reputation in the industry underscores the engineering quality and durability inherent in this model. This comprehensive workshop service repair manual is intended for owners, maintenance personnel, and repair technicians, providing the in-depth technical information necessary to maintain and repair the vehicle efficiently and accurately.
This document serves as a complete guide to the CLARK OP15X OP-15X Electric Forklift Truck, encompassing a wide array of systems and procedures. It details maintenance schedules, lubrication charts, and repair processes for critical components including the chassis, operator controls, electric motors, drivetrain, braking system, and hydraulic system. Furthermore, the manual includes extensive troubleshooting analysis, diagnostic tests, electrical wiring diagrams, and hydraulic circuit diagrams, all presented with detailed step-by-step instructions and illustrations. This resource is designed to empower users with the knowledge equivalent to that of factory-trained technicians, ensuring optimal performance and longevity of the forklift.
CLARK OP15X OP-15X ELECTRIC FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK OP15X 24-VOLT ELECTRIC FORKLIFT TRUCK
DRIVE MOTOR COVERED:
24-VOLT BATTERY, 3.96-hp SHUNT WOUND TYPE DRIVE MOTOR
OPERATOR'S MANUAL ALSO INCLUDED
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
CHASSIS REPAIR AND REBUILD
FRONT COVER-FRONT PANEL
OPERATOR PLATFORM
CONSOLE COVER-FLOOR MAT
BATTERY COMPARTMENT
BATTERY STOP PLATE-BATTERY ROLLERS
OPERATOR CONTROL SYSTEM
THROTTLE POTENTIOMETER TEST
MULTI-FUNCTION CONTROL HANDLE
STEER WHEEL-PALLET CLAMP-TETHER
DECALS-DEADMAN PEDAL
ELECTRIC MOTOR SYSTEM
PUMP MOTOR-DRIVE MOTOR
FAN MOTOR ASSEMBLY
TRANSMISSION SYSTEM
DRIVE UNIT GEAR CASE
AXLE SHAFT AND BEVEL GEAR
SPIRAL GEAR AND HELICAL GEAR
BEARING CUP AND SHIM
ELECTRIC BRAKE SYSTEM
BRAKE FRICTION PLATE (ROTOR)
DRIVE WHEEL-LOAD WHEELS
SIDE GUIDE ROLLERS SYSTEM
STEERING ARM & LEVER
STEERING WHEEL SYSTEM
STEERING ENCODER SYSTEM
STEERING BEARING SYSTEM
ELECTRICAL FUNCTIONS
ELECTRONIC COMPONENTS
BATTERY-BATTERY CONNECTOR
LIGHTS-HORN-TRAVEL ALARM
INSTRUMENT PANEL AND DISPLAYS
START/STOP SWITCHES
EMERGENCY POWER OFF (EPO)
MAST SWITCHES-STEER SWITCHES
FUSES-CONTACTOR PANEL
TRACTION POWER AMPLIFIER (TPA)
HYDRAULIC SYSTEM
HYDRAULIC RESERVOIR
MANUAL RELEASE VALVE
LIFT MANIFOLD-LIFT PUMP
MAST STAGING CYLINDER
PLATFORM REPAIR AND REBUILD
LIFTING GEAR-FORK ASSEMBLY
PALLET CLAMP SYSTEM
HANDSET SELF TEST & SET UP
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK OP15X OP-15X ELECTRIC FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
CLARK OP15X OP-15X ELECTRIC FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK OP15X 24-VOLT ELECTRIC FORKLIFT TRUCK
DRIVE MOTOR COVERED:
24-VOLT BATTERY, 3.96-hp SHUNT WOUND TYPE DRIVE MOTOR
OPERATOR'S MANUAL ALSO INCLUDED
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
CHASSIS REPAIR AND REBUILD
FRONT COVER-FRONT PANEL
OPERATOR PLATFORM
CONSOLE COVER-FLOOR MAT
BATTERY COMPARTMENT
BATTERY STOP PLATE-BATTERY ROLLERS
OPERATOR CONTROL SYSTEM
THROTTLE POTENTIOMETER TEST
MULTI-FUNCTION CONTROL HANDLE
STEER WHEEL-PALLET CLAMP-TETHER
DECALS-DEADMAN PEDAL
ELECTRIC MOTOR SYSTEM
PUMP MOTOR-DRIVE MOTOR
FAN MOTOR ASSEMBLY
TRANSMISSION SYSTEM
DRIVE UNIT GEAR CASE
AXLE SHAFT AND BEVEL GEAR
SPIRAL GEAR AND HELICAL GEAR
BEARING CUP AND SHIM
ELECTRIC BRAKE SYSTEM
BRAKE FRICTION PLATE (ROTOR)
DRIVE WHEEL-LOAD WHEELS
SIDE GUIDE ROLLERS SYSTEM
STEERING ARM & LEVER
STEERING WHEEL SYSTEM
STEERING ENCODER SYSTEM
STEERING BEARING SYSTEM
ELECTRICAL FUNCTIONS
ELECTRONIC COMPONENTS
BATTERY-BATTERY CONNECTOR
LIGHTS-HORN-TRAVEL ALARM
INSTRUMENT PANEL AND DISPLAYS
START/STOP SWITCHES
EMERGENCY POWER OFF (EPO)
MAST SWITCHES-STEER SWITCHES
FUSES-CONTACTOR PANEL
TRACTION POWER AMPLIFIER (TPA)
HYDRAULIC SYSTEM
HYDRAULIC RESERVOIR
MANUAL RELEASE VALVE
LIFT MANIFOLD-LIFT PUMP
MAST STAGING CYLINDER
PLATFORM REPAIR AND REBUILD
LIFTING GEAR-FORK ASSEMBLY
PALLET CLAMP SYSTEM
HANDSET SELF TEST & SET UP
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK OP15X OP-15X ELECTRIC FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
