This workshop service manual covers the CLARK ESM Forklift Series, including models ESM12, ESM15, ESM15S, ESM17, ESM20, ESM22, and ESM25. These forklifts are engineered for robust performance and reliability in demanding industrial environments. The series features advanced electrical systems, including various control panels and efficient drive motors, alongside comprehensive hydraulic systems for precise operation. The design emphasizes durability and ease of maintenance, making the ESM Forklift Series a dependable choice for material handling needs.
This manual provides essential information for the maintenance, repair, and troubleshooting of your CLARK ESM Forklift. It details periodic maintenance schedules, lubrication charts, and specific procedures for battery handling, brake systems, and hydraulic fluid management. Technical specifications, electrical and hydraulic diagrams, and troubleshooting guides are included to assist owners, mechanics, and technicians. The goal is to ensure optimal performance and longevity of the forklift through proper care and servicing.
CLARK ESM12 ESM15 ESM17 ESM20 ESM22 ESM25 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK ESM12, ESM15, ESM15S, ESM17, ESM20, ESM22, ESM25 FORKLIFT
DRIVE MOTOR COVERED: 36V, 6.64 in. DIAMETER, SERIES WOUND
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY REMOVAL AND HANDLING
ACCELERATOR CONTROL
ELECTRIC MOTOR MAINTENANCE
DRIVE MOTOR SYSTEM
LIFT PUMP MOTOR
STEER PUMP MOTOR
CONTROL PANEL SYSTEM
HIGH PERFORMANCE CONTROL PANEL
PUMP CONTROL PANEL
EV100 LXT CONTROL PANEL
DRIVE AXLE SYSTEM
WHEELS AND TIRES
BRAKE BLEEDING PROCEDURE
STEERING GEAR SYSTEM
POWER STEERING SYSTEM
STEER AXLE-LIFT PUMP
SERVICE BRAKE SYSTEM
KNOTT BRAKE-MERCURY BRAKE
FORK & LIFT CHAIN
OVERHEAD GUARD-HOOD
POWER STEERING PUMP
MAIN HYDRAULIC SYSTEM
HYDRAULIC FLUID AND FILTER
MAIN HYDRAULIC PUMP
MAIN HYDRAULIC VALVE
TILT CYLINDER SYSTEM
SELECTOR SOLENOID VALVE
CARRIAGE SHIM-TRIPLE STAGE SHIM
HYDRAULIC CYLINDER
COUNTERWEIGHT SYSTEM
SHEET METAL AND TRIM
MACHINE JACKING AND BLOCKING
SEQUENCE OF OPERATION AND TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
CLARK ESM12 ESM15 ESM17 ESM20 ESM22 ESM25 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK ESM12, ESM15, ESM15S, ESM17, ESM20, ESM22, ESM25 FORKLIFT
DRIVE MOTOR COVERED: 36V, 6.64 in. DIAMETER, SERIES WOUND
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY REMOVAL AND HANDLING
ACCELERATOR CONTROL
ELECTRIC MOTOR MAINTENANCE
DRIVE MOTOR SYSTEM
LIFT PUMP MOTOR
STEER PUMP MOTOR
CONTROL PANEL SYSTEM
HIGH PERFORMANCE CONTROL PANEL
PUMP CONTROL PANEL
EV100 LXT CONTROL PANEL
DRIVE AXLE SYSTEM
WHEELS AND TIRES
BRAKE BLEEDING PROCEDURE
STEERING GEAR SYSTEM
POWER STEERING SYSTEM
STEER AXLE-LIFT PUMP
SERVICE BRAKE SYSTEM
KNOTT BRAKE-MERCURY BRAKE
FORK & LIFT CHAIN
OVERHEAD GUARD-HOOD
POWER STEERING PUMP
MAIN HYDRAULIC SYSTEM
HYDRAULIC FLUID AND FILTER
MAIN HYDRAULIC PUMP
MAIN HYDRAULIC VALVE
TILT CYLINDER SYSTEM
SELECTOR SOLENOID VALVE
CARRIAGE SHIM-TRIPLE STAGE SHIM
HYDRAULIC CYLINDER
COUNTERWEIGHT SYSTEM
SHEET METAL AND TRIM
MACHINE JACKING AND BLOCKING
SEQUENCE OF OPERATION AND TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
