This document pertains to the GENIE Z45-22 Boom Lift, a versatile telescopic boom lift designed for a wide range of aerial work platform applications. Engineered for reliability and performance, the Z45-22 offers robust construction and efficient operation, making it a dependable choice for various industrial and construction environments. Its dual drive system, available in 2WD and 4WD configurations, enhances maneuverability across diverse terrains. The lift is powered by a 2.3L 4-cylinder Ford LSG-423 gasoline engine or an optional 1.7L 4-cylinder Kubota V1702-B engine, providing ample power for demanding tasks.
This comprehensive Workshop Service Repair Manual provides essential information for the maintenance and repair of the GENIE Z45-22 Boom Lift. It covers critical areas including safety rules, detailed machine and hydraulic specifications, torque values, and scheduled maintenance procedures. The manual also offers extensive troubleshooting guidance, explanations of platform and boom components, engine system details, and information on ground controls and electrical systems. With step-by-step instructions, detailed illustrations, and schematic diagrams, this manual is an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their equipment.
GENIE Z45-22 2WD 4WD TELESCOPIC BOOM LIFT WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
2.3L 4-CYLINDER, FORD LSG-423 ENGINE
1.7L 4-CYLINDER, KUBOTA V1702-B ENGINE
CONTENTS:
SAFETY RULES
MACHINE SPECIFICATION
HYDRAULIC SPECIFICATION
TORQUE SPECIFICATION
SCHEDULE MAINTENANCE
TROUBLESHOOTING
PLATFORM CONTROLS
PLATFORM COMPONENTS
PRIMARY BOOM COMPONENTS
SECONDARY BOOM COMPONENTS
TURNTABLE COMPONENTS
ENGINE SYSTEM
GROUND CONTROLS
RELAY PANELS
HYDRAULIC PUMPS
FUNCTION MANIFOLD
FUEL & HYDRAULIC TANKS
2WD STEERING AXLE
4WD STEERING AXLE
OSCILLATING AXLE COMPONENTS
NON-STEERING COMPONENTS
2WD DRIVE MANIFOLD
4WD DRIVE MANIFOLD
SCHEMATIC DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
GENIE Z45-22 2WD 4WD TELESCOPIC BOOM LIFT WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
2.3L 4-CYLINDER, FORD LSG-423 ENGINE
1.7L 4-CYLINDER, KUBOTA V1702-B ENGINE
CONTENTS:
SAFETY RULES
MACHINE SPECIFICATION
HYDRAULIC SPECIFICATION
TORQUE SPECIFICATION
SCHEDULE MAINTENANCE
TROUBLESHOOTING
PLATFORM CONTROLS
PLATFORM COMPONENTS
PRIMARY BOOM COMPONENTS
SECONDARY BOOM COMPONENTS
TURNTABLE COMPONENTS
ENGINE SYSTEM
GROUND CONTROLS
RELAY PANELS
HYDRAULIC PUMPS
FUNCTION MANIFOLD
FUEL & HYDRAULIC TANKS
2WD STEERING AXLE
4WD STEERING AXLE
OSCILLATING AXLE COMPONENTS
NON-STEERING COMPONENTS
2WD DRIVE MANIFOLD
4WD DRIVE MANIFOLD
SCHEMATIC DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
