This workshop service repair manual covers the Clark CMP 40, CMP 45, and CMP 50S forklift trucks, known for their robust construction and reliability in material handling applications. These industrial forklifts are powered by the dependable Perkins 1004.4T turbocharged 4.0-liter diesel engine, delivering efficient performance for demanding tasks. Clark has a long-standing reputation for producing durable and innovative equipment, and the CMP series embodies this commitment, offering substantial lifting capacities suitable for various industrial environments.
This comprehensive English-language manual provides detailed information essential for the maintenance, repair, and troubleshooting of these forklift models. It includes in-depth coverage of all major systems, such as the engine, drivetrain, hydraulics, braking, and electrical systems, with specific attention to the Perkins 1004.4T engine. With step-by-step procedures, detailed exploded views, diagrams, and a dedicated troubleshooting section, this manual is an invaluable resource for owners, maintenance technicians, and service departments aiming to ensure the optimal performance and longevity of their Clark CMP forklifts.
CLARK CMP 40 45 50S FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK CMP 40 FORKLIFT TRUCK
CLARK CMP 45 FORKLIFT TRUCK
CLARK CMP 50S FORKLIFT TRUCK
ENGINE COVERED:
4.0L 4-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, PERKINS 1004.4T DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
LUBRICATION SYSTEM
FUEL INJECTION PUMP
ALTERNATORS SYSTEM
STARTER MOTORS SYSTEM
POWER STEERING PUMP
COOLING SYSTEM
TRANSAXLE OVERHAUL
DRIVE AXLE OVERHAUL
DIFFERENTIAL CARRIER
AXLE HOUSING SYSTEM
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
WHEELS AND TIRES SYSTEM
PNEUMATIC WHEELS AND TIRES
DUAL-DRIVE WHEEL SYSTEM
SERVICE AND INCHING BRAKES
BRAKE VALVE/MASTER CYLINDER OVERHAUL
PARKING BRAKE SYSTEM
STEERING SYSTEM
STEER CYLINDER SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK CMP 40 45 50S FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
CLARK CMP 40 45 50S FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK CMP 40 FORKLIFT TRUCK
CLARK CMP 45 FORKLIFT TRUCK
CLARK CMP 50S FORKLIFT TRUCK
ENGINE COVERED:
4.0L 4-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, PERKINS 1004.4T DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
LUBRICATION SYSTEM
FUEL INJECTION PUMP
ALTERNATORS SYSTEM
STARTER MOTORS SYSTEM
POWER STEERING PUMP
COOLING SYSTEM
TRANSAXLE OVERHAUL
DRIVE AXLE OVERHAUL
DIFFERENTIAL CARRIER
AXLE HOUSING SYSTEM
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
WHEELS AND TIRES SYSTEM
PNEUMATIC WHEELS AND TIRES
DUAL-DRIVE WHEEL SYSTEM
SERVICE AND INCHING BRAKES
BRAKE VALVE/MASTER CYLINDER OVERHAUL
PARKING BRAKE SYSTEM
STEERING SYSTEM
STEER CYLINDER SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK CMP 40 45 50S FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
