The Hyundai HDF 15-5 and HDF 18-5 Forklift Trucks are robust industrial machines designed for efficient material handling. Built by Hyundai, a global leader in construction and industrial equipment, these forklifts are engineered for reliability and performance. The HDF series benefits from Hyundai's extensive manufacturing expertise, offering dependable operation for demanding work environments. These models are specifically designed to provide substantial lifting capacities, with the HDF 15-5 capable of handling up to 1500 kg and the HDF 18-5 up to 1800 kg, making them versatile tools for various logistics and warehousing applications.
This workshop service and repair manual provides comprehensive technical information for the Hyundai HDF 15-5 and HDF 18-5 Forklift Trucks. It covers all essential mechanical and electrical systems, including detailed procedures for the engine, transmission, hydraulics, chassis, brakes, and steering. The manual is designed to assist owners, independent repair shops, and professional technicians in performing maintenance, diagnostics, and repairs. With detailed illustrations, step-by-step instructions, troubleshooting guides, and specific torque values, this manual is an indispensable resource for ensuring the optimal performance and longevity of your Hyundai forklift.
HYUNDAI HDF 15-5 HDF 18-5 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
HYUNDAI HDF 15-5 FORKLIFT TRUCK
HYUNDAI HDF 18-5 FORKLIFT TRUCK
ENGINE COVERED:
2.2L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, OHC, KUBOTA V2203-M DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
STRUCTURE REMOVAL
STRUCTURE INSTALLATION
FORK-PIPING-CARRIAGE
MAST & INNER MAST
LIFT CYLINDER SYSTEM
TILT CYLINDER SYSTEM
POWERTRAIN SYSTEM
PARKING BRAKES SYSTEM
FLEXIBLE PLATE SYSTEM
ENGINE REMOVAL SYSTEM
ENGINE MOUNTING SYSTEM
ENGINE INSTALLATION
WHEEL BRAKE SYSTEM
REAR AXLE-INCHING VALVE
TRANSMISIION SYSTEM
CONTROL VALVE SYSTEM
HYDRAULIC CLUTCH SYSTEM
DRIVE AXLE-DIFFERENTIAL
PINION & IDLER SHAFT
BALL-SPACER-SPRING
BRAKE & LINKAGE SYSTEM
BRAKE MASTER CYLINDER
STEERING SYSTEM
TRAIL AXLE SYSTEM
STEERING UNIT & CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC GEAR PUMP
MAIN CONTROL VALVE
INLET SECTION OPERATION
LIFT SECTION OPERATION
MAIN RELIEF VALVE SYSTEM
HYDRAULIC OIL & DRIFT
ELECTRICAL SYSTEM
COMPONENT LOCATION
POWER CIRCUIT-STARTING CIRCUIT
CHARGING CIRCUIT OPERATING FLOW
2 STAGE MAST(V MAST)/3 STAGE MAST(TF MAST)
CARRIAGE, BACKREST AND FORK
MAST LOAD ROLLER SYSTEM
ELEVATING MAST SYSTEM
LOAD-CARRIAGE-WHEEL CHAIN
TROUBLESHOOTING PROCEDURE
HYDRAULIC CIRCUIT DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
HYUNDAI HDF 15-5 HDF 18-5 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
HYUNDAI HDF 15-5 FORKLIFT TRUCK
HYUNDAI HDF 18-5 FORKLIFT TRUCK
ENGINE COVERED:
2.2L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, OHC, KUBOTA V2203-M DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
STRUCTURE REMOVAL
STRUCTURE INSTALLATION
FORK-PIPING-CARRIAGE
MAST & INNER MAST
LIFT CYLINDER SYSTEM
TILT CYLINDER SYSTEM
POWERTRAIN SYSTEM
PARKING BRAKES SYSTEM
FLEXIBLE PLATE SYSTEM
ENGINE REMOVAL SYSTEM
ENGINE MOUNTING SYSTEM
ENGINE INSTALLATION
WHEEL BRAKE SYSTEM
REAR AXLE-INCHING VALVE
TRANSMISIION SYSTEM
CONTROL VALVE SYSTEM
HYDRAULIC CLUTCH SYSTEM
DRIVE AXLE-DIFFERENTIAL
PINION & IDLER SHAFT
BALL-SPACER-SPRING
BRAKE & LINKAGE SYSTEM
BRAKE MASTER CYLINDER
STEERING SYSTEM
TRAIL AXLE SYSTEM
STEERING UNIT & CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC GEAR PUMP
MAIN CONTROL VALVE
INLET SECTION OPERATION
LIFT SECTION OPERATION
MAIN RELIEF VALVE SYSTEM
HYDRAULIC OIL & DRIFT
ELECTRICAL SYSTEM
COMPONENT LOCATION
POWER CIRCUIT-STARTING CIRCUIT
CHARGING CIRCUIT OPERATING FLOW
2 STAGE MAST(V MAST)/3 STAGE MAST(TF MAST)
CARRIAGE, BACKREST AND FORK
MAST LOAD ROLLER SYSTEM
ELEVATING MAST SYSTEM
LOAD-CARRIAGE-WHEEL CHAIN
TROUBLESHOOTING PROCEDURE
HYDRAULIC CIRCUIT DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
