This workshop service repair manual covers the Mitsubishi Diesel Forklift Trucks, specifically models FD80N (chassis code F32C-10011-up) and FD90N (chassis code F32C-60011-up), from the FD-N Series. These heavy-duty industrial material handling machines are engineered for demanding applications, featuring robust construction and reliable performance. The FD80N offers a rated capacity of 8,000 kg, while the FD90N handles up to 9,000 kg, both at a 500 mm load center. They are powered by the Mitsubishi 6M60-TL, an inline 6-cylinder turbocharged and intercooled diesel engine with a 7.5-liter displacement and an electronically controlled common rail direct injection fuel system. These forklifts are known for their durability and efficiency in industrial environments.
This comprehensive 855-page manual, presented in English, provides factory-level technical information essential for maintaining and repairing these specific forklift models. It includes detailed coverage of the chassis and mast systems, encompassing general information, cooling, electrical, controller, tilting, power train, transmission, axles, brakes, steering, and hydraulic systems, as well as masts and forks. The engine system coverage is equally thorough, detailing its overview, lubrication, fuel and control systems, cooling, intake/exhaust, emission control, and electrical components. The manual facilitates scheduled maintenance, lubrication, fluid checks, filter replacements, system inspections, and offers extensive troubleshooting guides, diagnostic procedures for all major systems, and detailed disassembly and reassembly instructions for components and assemblies, ensuring optimal performance and safety.
Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Truck FD-N.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FD80N (F32C-10011-up)
FD90N (F32C-60011-up)
Language: English
Format: ZIP, Contained Set of PDF Manuals
1. Chassis and Mast Service manual, PDF, 525 Pages
Contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations,
Chassis and Mast Model Identification, Dimensions, Main Specifications
COOLING SYSTEM
Specifications, Structure, Removal and Installation,
Inspection and Adjustment, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly,
Batteries and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE
Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio,
Removal and Installation of Engine and Transmission Unit
3-SPEED POWERSHIFT TRANSMISSION
Specifications, Description, Suggestions for Removal and Installation,
Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle
and Reduction Differential, Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation,
Disassembly and Reassembly, Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation,
Disassembly and Reassembly, Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation,
Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Gear Pump,
Flow regulator valve, Down safety valve, Lift cylinder, Tilt cylinder,
Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly
Troubleshooting, Service Data
FORK POSITIONER
(FD80N), Applicable Attachment Models, Specifications, Structure, Removal
and installation, Troubleshooting, Service Data, FORK POSITIONER (FD90N) Applicable Attachment
Models, Specifications, Structure, Removal and installation, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart, Tightening Torque of Standard Bolts, Lubrication Standards
2. 6M60-TL Diesel Engine Service Manual, PDF, 330 Pages
Contents:
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
ELECTRONICALLY CONTROLLED
FUEL SYSTEM
COOLING
INTAKE AND EXHAUST
EMISSION CONTROL
ELECTRICAL
SPECIAL EQUIPMENT .
Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Truck FD-N.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FD80N (F32C-10011-up)
FD90N (F32C-60011-up)
Language: English
Format: ZIP, Contained Set of PDF Manuals
1. Chassis and Mast Service manual, PDF, 525 Pages
Contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations,
Chassis and Mast Model Identification, Dimensions, Main Specifications
COOLING SYSTEM
Specifications, Structure, Removal and Installation,
Inspection and Adjustment, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly,
Batteries and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE
Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio,
Removal and Installation of Engine and Transmission Unit
3-SPEED POWERSHIFT TRANSMISSION
Specifications, Description, Suggestions for Removal and Installation,
Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle
and Reduction Differential, Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation,
Disassembly and Reassembly, Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation,
Disassembly and Reassembly, Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation,
Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Gear Pump,
Flow regulator valve, Down safety valve, Lift cylinder, Tilt cylinder,
Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly
Troubleshooting, Service Data
FORK POSITIONER
(FD80N), Applicable Attachment Models, Specifications, Structure, Removal
and installation, Troubleshooting, Service Data, FORK POSITIONER (FD90N) Applicable Attachment
Models, Specifications, Structure, Removal and installation, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart, Tightening Torque of Standard Bolts, Lubrication Standards
2. 6M60-TL Diesel Engine Service Manual, PDF, 330 Pages
Contents:
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
ELECTRONICALLY CONTROLLED
FUEL SYSTEM
COOLING
INTAKE AND EXHAUST
EMISSION CONTROL
ELECTRICAL
SPECIAL EQUIPMENT .
