This workshop service manual covers the STILL R07 and R08 Series Electric Tow Tractors, including models R0734, R0736, R0737, R0807, R0809, and R0810. STILL is a recognized manufacturer of industrial logistics and material handling equipment, known for robust and reliable products. The R07 and R08 series represent advancements in electric tow tractor technology, designed for industrial applications. These electric tow tractors are engineered for efficient operation and durability, featuring advanced drive systems, comprehensive safety features, and ergonomic operator interfaces.
This comprehensive manual provides in-depth technical information essential for the operation, maintenance, diagnostics, and repair of these STILL electric tow tractors. It covers major systems including the electrical, drive axle, steering, braking, hydraulic, and traction control systems. Detailed procedures for preventive maintenance, component removal and installation, disassembly and assembly, and system-specific repairs are included, along with diagnostic procedures utilizing tools like Canbox. This factory original workshop service manual is designed to assist qualified technicians and maintenance personnel in ensuring the correct repair, minimizing downtime, and supporting efficient vehicle upkeep.
Original Illustrated Factory Workshop Service Manual for Still Electric tow tractor Type R07, R08.
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
R0734
R0736
R0737
R0807
R0809
R0810
Format: PDF, 202 Pages
Language: English
Contents:
0 Product information
Safety
Safety instructions Electrical system
Safety guidelines
Service
Maintenance instructions
Service plans
Maintenance 1000 hours/year
Maintenance 2000 hours/twice a year
Maintenance 5000 hours/every three years
Recommended lubricants
Standard torques
Tightening torques by section
Diagnostics
Overview
Canbox
Display plain text messages
22 Drive axle
Drive axle
Drive axle
Drive axle in detail
Drive axle sensor system
Removing and installing the drive axle
Disassembly and assembly of the axle casing to rework the bearing seating .
Drive axle wheel suspension
Engine cooling fan in detail
Engine cooling fan
Draining and filling the gearbox oil
Gearbox breathers
34 Driver's compartment
Driver's cabin
Cab in detail
Removing and installing the cab
Thermostat
Dashboard
42 Steering system
Power steering
Front axle in detail
Removing and installing the front axle
46 Wheels and tyres
Wheels and tyres
Filling the tyres
Winter tyres
Special removal tool
Removing and installing the front wheels
Removing and installing the drive wheels
49 Brake installation
Brake installation
Mechanical service brake
Footbrake pedal
Main cylinder circuit (brake fluid) in detail
Brake master and servo cylinders
Front brake pads
Front brake disc and calliper
Measuring wear on front brake disc
Bleeding the brakes
Brake booster
Overview
Electric parking brake
Servo cylinder and parking brake circuit (hydraulic fluid)
Adjusting the parking brake
Drive axle brake shoes
Changing the brake lining
50 Controls
Accelerator
Accelerator pedal
Preassembling the accelerator pedal
Operating devices and display elements
View of the driver's compartment
Display unit
Switch panel
60 Electrics/electronics
Electrical control
EMC- Electromagnetic compatibility
AC Control - operating principle
LAC 24 (127-03)
Baseplate
Control unit for the fan housing and cooling system housing
LAC 24 wiring
Fuses
Fuses 127-03
Main contactor (127-03)
DC/DC converters
DC/DC converter, 80 V/13 V (127-03)
Lighting converters
Lighting relays
Lightingjumpers
Control module- A2
ConnectorX13
Switching on
Changed switch sequence
Charge resistor module -A11
Electrical control - traction
Traction power modules
Seat switch
Battery door lock switch
Direction switch
Parking brake
Accelerator
Brake pedal switch
Regenerative braking
Improved reverse inching
Maintenance interval monitoring
Conditional compatibility
Coding the power characteristic curve
Drive axle temperature sensor
Temperature sensor of the drive axle (plug)
Inching control
Speed reduction switch
Electrical control - Steering
Steering power module LAC 02 (127-03)
Steering pump motor temperature sensor
Accumulator pressure switch
Electrical control - Display
Driver's display
70 Hydraulics
Basic hydraulics
Hydraulic and braking system schematic
Hydraulic fluid level check
Hydraulic filter replacement
Hydraulic tank breather filter replacement
71 Working hydraulics
Pump unit
Detailed drawing of hydraulic motor unit and pump unit
Hydraulic motor and pump unit
Pump motor in detail
Pump motor
Connection block
Original Illustrated Factory Workshop Service Manual for Still Electric tow tractor Type R07, R08.
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
R0734
R0736
R0737
R0807
R0809
R0810
Format: PDF, 202 Pages
Language: English
Contents:
0 Product information
Safety
Safety instructions Electrical system
Safety guidelines
Service
Maintenance instructions
Service plans
Maintenance 1000 hours/year
Maintenance 2000 hours/twice a year
Maintenance 5000 hours/every three years
Recommended lubricants
Standard torques
Tightening torques by section
Diagnostics
Overview
Canbox
Display plain text messages
22 Drive axle
Drive axle
Drive axle
Drive axle in detail
Drive axle sensor system
Removing and installing the drive axle
Disassembly and assembly of the axle casing to rework the bearing seating .
Drive axle wheel suspension
Engine cooling fan in detail
Engine cooling fan
Draining and filling the gearbox oil
Gearbox breathers
34 Driver's compartment
Driver's cabin
Cab in detail
Removing and installing the cab
Thermostat
Dashboard
42 Steering system
Power steering
Front axle in detail
Removing and installing the front axle
46 Wheels and tyres
Wheels and tyres
Filling the tyres
Winter tyres
Special removal tool
Removing and installing the front wheels
Removing and installing the drive wheels
49 Brake installation
Brake installation
Mechanical service brake
Footbrake pedal
Main cylinder circuit (brake fluid) in detail
Brake master and servo cylinders
Front brake pads
Front brake disc and calliper
Measuring wear on front brake disc
Bleeding the brakes
Brake booster
Overview
Electric parking brake
Servo cylinder and parking brake circuit (hydraulic fluid)
Adjusting the parking brake
Drive axle brake shoes
Changing the brake lining
50 Controls
Accelerator
Accelerator pedal
Preassembling the accelerator pedal
Operating devices and display elements
View of the driver's compartment
Display unit
Switch panel
60 Electrics/electronics
Electrical control
EMC- Electromagnetic compatibility
AC Control - operating principle
LAC 24 (127-03)
Baseplate
Control unit for the fan housing and cooling system housing
LAC 24 wiring
Fuses
Fuses 127-03
Main contactor (127-03)
DC/DC converters
DC/DC converter, 80 V/13 V (127-03)
Lighting converters
Lighting relays
Lightingjumpers
Control module- A2
ConnectorX13
Switching on
Changed switch sequence
Charge resistor module -A11
Electrical control - traction
Traction power modules
Seat switch
Battery door lock switch
Direction switch
Parking brake
Accelerator
Brake pedal switch
Regenerative braking
Improved reverse inching
Maintenance interval monitoring
Conditional compatibility
Coding the power characteristic curve
Drive axle temperature sensor
Temperature sensor of the drive axle (plug)
Inching control
Speed reduction switch
Electrical control - Steering
Steering power module LAC 02 (127-03)
Steering pump motor temperature sensor
Accumulator pressure switch
Electrical control - Display
Driver's display
70 Hydraulics
Basic hydraulics
Hydraulic and braking system schematic
Hydraulic fluid level check
Hydraulic filter replacement
Hydraulic tank breather filter replacement
71 Working hydraulics
Pump unit
Detailed drawing of hydraulic motor unit and pump unit
Hydraulic motor and pump unit
Pump motor in detail
Pump motor
Connection block
