This manual covers the Mitsubishi Challenger PA, also known as the Pajero Sport, from its first generation produced between 1998 and 2006. This body-on-frame SUV, built on the K90 series chassis, is recognized for its robust 4WD capabilities, making it a popular choice for adventure enthusiasts, families, and off-roaders. It offered reliable performance with engine options including the 3.0L 6G72 V6 Petrol and the 2.5L 4D56 TD Turbo Diesel, paired with a 5-speed manual transmission. The vehicle's engineering prioritizes durability and off-road prowess, positioning it as a strong competitor in its segment.
The purpose of this comprehensive factory-spec workshop manual is to provide detailed guidance for the maintenance, repair, and diagnosis of the Mitsubishi Challenger PA / Pajero Sport. It encompasses a wide range of systems, including the powertrain (engines, transmission, clutch, fuel, intake, exhaust, cooling, lubrication), chassis (suspension, axles, brakes, steering, wheels, tires, driveshafts), electrical systems (chassis, engine, SRS), and body/interior (body, exterior, HVAC). With over 1100 pages of content, including step-by-step instructions, detailed illustrations, diagrams, and troubleshooting guides, this manual serves as an invaluable resource for both DIY owners and professional technicians aiming to ensure the optimal performance and longevity of their vehicle.
MITSUBISHI CHALLENGER PA PAJERO SPORT 1998-2006 WORKSHOP REPAIR MANUAL
ENGINE COVERED:
3.0L 6G72 V6 ENGINE
2.5L 4D56 TD ENGINE
TRANSMISSION COVERED:
5 SPEED MANUAL V5MT1-4-BFG/V5MT1-4-AEG
CONTENTS:
GENERAL INFORMATION
BODY SYSTEM
CHASSIS ELECTRICAL
CLUTCH SYSTEM
ENGINE AND EMISSION CONTROL
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE LUBRICATION
ENGINE SYSTEM
EXTERIOR SYSTEM
FRONT AXLE
FRONT SUSPENSION
FUEL SYSTEM
HVAC SYSTEM
FUEL INJECTION SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
INTERIOR SYSTEM
SRS (RESTRAINT) SYSTEM
MANUAL TRANSMISSION
PARKING BRAKES
POWER PLANT MOUNT
PROPELLER SHAFT
REAR AXLE
REAR SUSPENSION
SERVICE BRAKES
STEERING SYSTEM
WHEEL AND TYRE
AUTO TRANSMISSION
TIGHTENING TORQUE
SPECIAL TOOLS
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 35 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED BY MORE THAN 1100 PAGES, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
MITSUBISHI CHALLENGER PA PAJERO SPORT 1998-2006 WORKSHOP REPAIR MANUAL
ENGINE COVERED:
3.0L 6G72 V6 ENGINE
2.5L 4D56 TD ENGINE
TRANSMISSION COVERED:
5 SPEED MANUAL V5MT1-4-BFG/V5MT1-4-AEG
CONTENTS:
GENERAL INFORMATION
BODY SYSTEM
CHASSIS ELECTRICAL
CLUTCH SYSTEM
ENGINE AND EMISSION CONTROL
ENGINE COOLING
ENGINE ELECTRICAL
ENGINE LUBRICATION
ENGINE SYSTEM
EXTERIOR SYSTEM
FRONT AXLE
FRONT SUSPENSION
FUEL SYSTEM
HVAC SYSTEM
FUEL INJECTION SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
INTERIOR SYSTEM
SRS (RESTRAINT) SYSTEM
MANUAL TRANSMISSION
PARKING BRAKES
POWER PLANT MOUNT
PROPELLER SHAFT
REAR AXLE
REAR SUSPENSION
SERVICE BRAKES
STEERING SYSTEM
WHEEL AND TYRE
AUTO TRANSMISSION
TIGHTENING TORQUE
SPECIAL TOOLS
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 35 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED BY MORE THAN 1100 PAGES, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.