This manual covers the Clark ECG Series Forklift Truck, including models ECG 20, ECG 25, ECG 30, and ECG 32, available in 32-Volt and 36-Volt configurations. As a product of Clark Material Handling Company, a pioneer in the industry, these battery-electric forklifts are engineered for reliable material handling. The Genesis Series forklifts are designed with robust electrical systems, efficient powertrains, and precise hydraulic and braking systems, ensuring operational effectiveness and safety. Key features include G.E. DC Drive Motors, advanced electric control systems, and durable chassis components, all contributing to the dependable performance expected from Clark equipment.
The purpose of this comprehensive Workshop Service Repair Manual is to provide detailed information for the maintenance, diagnosis, and repair of the Clark ECG Series Forklift Truck. It covers a wide array of systems, including electrical, powertrain, hydraulic, braking, steering, and lift/load handling. Within its pages, you will find detailed repair procedures, periodic maintenance schedules, lubrication charts, troubleshooting guides, and technical specifications. This manual is designed for both professional mechanics and less experienced users, offering the same level of information utilized by dealership technicians, enabling cost-effective in-house repairs and ensuring the longevity and optimal performance of your forklift.
CLARK ECG 20 25 30 32 BATTERY FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK ECG 20 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CLARK ECG 25 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CLARK ECG 30 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CLARK ECG 32 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY CARE AND SERVICE
FOOT AND PARKING BRAKE SWITCHES
ACCELERATOR CONTROL SWITCH
STEERING PUMP MOTOR
DRIVE MOTOR SYSTEM
HYDRAULIC PUMP MOTOR
CONTROL PANEL SYSTEM
ELECTRIC CONTROL SYSTEM
ECG ELECTRICAL SEQUENCE OF OPERATION
DRIVE AXLE-DIFFERENTIAL CAGE
TRACTION SYSTEM
ELECTRIC LIFT AND LOWER CONTROL
CONTACTORS AND MAINTENANCE
BATTERY CONTROLLER
HYDRAULIC SYSTEM
ACCUMULATOR CHARGING
OPTIONAL POWER STEERING
DRIVE ASSEMBLY SYSTEM
RESISTOR CONTROL CONTACTOR
TRANSMISSION DRIVE ASSEMBLY
BRAKE SYSTEM
STANDARD SPEED AND SCR POTENTIOMETER
HYDRAULIC PUMP OPERATION
MULTIPLYING HYDRAULIC PRESSURE
G.E. DC DRIVE MOTORS
TILT STEERHEAD BRAKE ADJUSTMENT
FIXED STEERHEAD BRAKE ADJUSTMENT
STEERING SYSTEM
WHEELS AND TIRES SYSTEM
PARKING BRAKE SYSTEM
STEERING COLUMN AND GEAR
DRIVE TIRE SYSTEM
STEERING AXLE & CYLINDER
STEERING PUMP OVERHAUL
MAIN HYDRAULIC SUMP, FILTERS
DRIVE & STEER WHEEL
FORK HEIGHT SETTING
LOAD CARRYING DEVICE
STEERHEAD AND TILLER ARM
HYDRAULIC SYSTEM PRESSURE
HYDRAULIC CONTROL VALVE
TILT CYLINDERS SYSTEM
CARRIAGE AND UPRIGHT ROLLER
UPRIGHT CHAIN & FORK
OVERHEAD GUARD SYSTEM
COUNTERWEIGHT AND CHASSIS
FLOOR PLATE AND SEAT DECK
TROUBLESHOOTING
ELECTRICAL SCHEMATIC & WIRING
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
CLARK ECG 20 25 30 32 BATTERY FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK ECG 20 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CLARK ECG 25 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CLARK ECG 30 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CLARK ECG 32 32/36-VOLT GENESIS SERIES MODEL FORKLIFT TRUCK
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY CARE AND SERVICE
FOOT AND PARKING BRAKE SWITCHES
ACCELERATOR CONTROL SWITCH
STEERING PUMP MOTOR
DRIVE MOTOR SYSTEM
HYDRAULIC PUMP MOTOR
CONTROL PANEL SYSTEM
ELECTRIC CONTROL SYSTEM
ECG ELECTRICAL SEQUENCE OF OPERATION
DRIVE AXLE-DIFFERENTIAL CAGE
TRACTION SYSTEM
ELECTRIC LIFT AND LOWER CONTROL
CONTACTORS AND MAINTENANCE
BATTERY CONTROLLER
HYDRAULIC SYSTEM
ACCUMULATOR CHARGING
OPTIONAL POWER STEERING
DRIVE ASSEMBLY SYSTEM
RESISTOR CONTROL CONTACTOR
TRANSMISSION DRIVE ASSEMBLY
BRAKE SYSTEM
STANDARD SPEED AND SCR POTENTIOMETER
HYDRAULIC PUMP OPERATION
MULTIPLYING HYDRAULIC PRESSURE
G.E. DC DRIVE MOTORS
TILT STEERHEAD BRAKE ADJUSTMENT
FIXED STEERHEAD BRAKE ADJUSTMENT
STEERING SYSTEM
WHEELS AND TIRES SYSTEM
PARKING BRAKE SYSTEM
STEERING COLUMN AND GEAR
DRIVE TIRE SYSTEM
STEERING AXLE & CYLINDER
STEERING PUMP OVERHAUL
MAIN HYDRAULIC SUMP, FILTERS
DRIVE & STEER WHEEL
FORK HEIGHT SETTING
LOAD CARRYING DEVICE
STEERHEAD AND TILLER ARM
HYDRAULIC SYSTEM PRESSURE
HYDRAULIC CONTROL VALVE
TILT CYLINDERS SYSTEM
CARRIAGE AND UPRIGHT ROLLER
UPRIGHT CHAIN & FORK
OVERHEAD GUARD SYSTEM
COUNTERWEIGHT AND CHASSIS
FLOOR PLATE AND SEAT DECK
TROUBLESHOOTING
ELECTRICAL SCHEMATIC & WIRING
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
