This workshop service manual covers the MTU 4000 Series engines. These V-Type Diesel engines are engineered with robust construction, featuring 12 or 16 cylinders at a 90-degree angle. With displacements of 48.7 liters for the 12-cylinder configuration and 65.0 liters for the 16-cylinder version, they are designed for demanding applications. The engines incorporate advanced systems including high and low-pressure fuel systems, comprehensive cooling and lubrication, and integrated turbocharging, intake, exhaust, starting, monitoring, and regulating systems.
The purpose of this manual is to provide comprehensive technical information for the maintenance and repair of the MTU 4000 Series engines. It details general information, safety precautions, specifications, and covers a wide range of procedures including engine condition checks, disassembly, assembly, run-in, installation, and operation. Specific sections address the removal, disassembly, inspection, repair, and assembly of key components such as the crankcase, cylinder liner, oil pan, gear case, pistons, conrods, camshaft, valve gear, fuel systems, turbocharger, and various other engine systems. This manual is an essential resource for owners, mechanics, and technicians to ensure optimal performance and longevity of the engine.
MTU 4000 SERIES 12V 16V DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
48.7L 12-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
65.0L 16-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
HAZARDS AT THE WORKPLACE
ENGINE SIDE AND CYLINDER DESIGNATIONS
TIGHTENING SPECIFICATIONS
SETTINGS
CONVERSION TABLES
PUBLICATION OVERVIEW
REPAIR OF THREADED BORES
ENGINE CONDITION CHECK
MAINTENANCE OPERATIONS
ENGINE REMOVAL
CRANKCASE AND ATTACHMENTS
CYLINDER LINER-OIL PAN
END HOUSING, DRIVING END
GEAR CASE-GEAR TRAIN
PISTONS AND CONRODS
CAMSHAFT-VALVE GEAR
H.P. FUEL SYSTEM
INJECTOR SYSTEM
L.P. FUEL SYSTEM
EXHAUST SYSTEM
TURBOCHARGER SYSTEM
AIR COOLING SYSTEM
INTAKE AIR SYSTEM
STARTING SYSTEM
LUBE OIL SYSTEM
COOLANT SYSTEM
POWER SUPPLY SYSTEM
ENGINE MOUNT SYSTEM
MONITORING & CONTROL
REGULATING SYSTEM
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
ENGINE RUN-IN
ENGINE INSTALLATION & OPERATION
GROUP SUMMARY
MATERIALS AND CONSUMABLES
SPECIAL TOOLS
COMPONENT REMOVAL
COMPONENT DISASSEMBLY
INSPECTION AND REPAIR
COMPONENT ASSEMBLY
COMPONENT INSTALLATION
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
MTU 4000 SERIES 12V 16V DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
48.7L 12-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
65.0L 16-CYLINDER 90 DEGREE V-TYPE, DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
HAZARDS AT THE WORKPLACE
ENGINE SIDE AND CYLINDER DESIGNATIONS
TIGHTENING SPECIFICATIONS
SETTINGS
CONVERSION TABLES
PUBLICATION OVERVIEW
REPAIR OF THREADED BORES
ENGINE CONDITION CHECK
MAINTENANCE OPERATIONS
ENGINE REMOVAL
CRANKCASE AND ATTACHMENTS
CYLINDER LINER-OIL PAN
END HOUSING, DRIVING END
GEAR CASE-GEAR TRAIN
PISTONS AND CONRODS
CAMSHAFT-VALVE GEAR
H.P. FUEL SYSTEM
INJECTOR SYSTEM
L.P. FUEL SYSTEM
EXHAUST SYSTEM
TURBOCHARGER SYSTEM
AIR COOLING SYSTEM
INTAKE AIR SYSTEM
STARTING SYSTEM
LUBE OIL SYSTEM
COOLANT SYSTEM
POWER SUPPLY SYSTEM
ENGINE MOUNT SYSTEM
MONITORING & CONTROL
REGULATING SYSTEM
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
ENGINE RUN-IN
ENGINE INSTALLATION & OPERATION
GROUP SUMMARY
MATERIALS AND CONSUMABLES
SPECIAL TOOLS
COMPONENT REMOVAL
COMPONENT DISASSEMBLY
INSPECTION AND REPAIR
COMPONENT ASSEMBLY
COMPONENT INSTALLATION
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
