This workshop service repair manual covers the Hyster F004 Series Forklift Trucks, including models such as S3.50XM (S70XM) through S5.50XM (S120XM) and their BCS/XMS variants. These internal combustion engine forklift trucks are equipped with either Diesel engines from the Perkins 1000 Series or GM V6-4.3L engines utilizing electronic fuel injection for Gasoline and LPG. Known for Hyster's reputation for durability and reliability in material handling equipment, the F004 series is designed for demanding industrial applications. This manual provides comprehensive information to ensure the operational efficiency and longevity of these robust machines.
This factory workshop service manual is designed to be an authoritative resource for owners, mechanics, and technicians. It offers extensive coverage of all major systems, including the frame, engine, cooling, fuel, transmission, drive and steering axles, brakes, and hydraulics. Detailed procedures for periodic maintenance, fluid and filter changes, component overhauls, engine rebuilding, and system diagnostics are included. With clear illustrations, circuit schematics, and systematic troubleshooting guides, this manual empowers users to perform all necessary maintenance and repairs, ensuring the continued performance and safety of their Hyster F004 Series forklift trucks.
Original Illustrated Factory Workshop Service Manual for Hyster IC Engined Forklift Truck F004 Series.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text
Covered models:
S3.50XM (S70XM)
S4.00XM (S80XM)
S4.00XM BCS (S80XM BCS)
S4.50XM (S100XM)
S4.50XM BCS (S100XM BCS)
S5.50XM (S120XM)
S5.50XMS (S120XMS)
S5.50XMSPRS (S120XMSPRS)
Compatible WIN/Mac
Language: English
Format: ZIP, Contained Set of PDF Manuals:
FRAME
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM GM 3.0L & 4.3L EPA COMPLIANT ENGINES
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
STARTER
INSTRUMENT PANEL INDICATORS and SENDERS
ALTERNATOR
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L AND 4.3L EP COMPLIANT ENGINES
HIGH VOLTAGE SWITCH (HVS) IGNITION GM 4.3L EPA COMPLIANT ENGINES
LIFT CYLINDERS
MAST
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS
Original Illustrated Factory Workshop Service Manual for Hyster IC Engined Forklift Truck F004 Series.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text
Covered models:
S3.50XM (S70XM)
S4.00XM (S80XM)
S4.00XM BCS (S80XM BCS)
S4.50XM (S100XM)
S4.50XM BCS (S100XM BCS)
S5.50XM (S120XM)
S5.50XMS (S120XMS)
S5.50XMSPRS (S120XMSPRS)
Compatible WIN/Mac
Language: English
Format: ZIP, Contained Set of PDF Manuals:
FRAME
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM GM 3.0L & 4.3L EPA COMPLIANT ENGINES
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
STARTER
INSTRUMENT PANEL INDICATORS and SENDERS
ALTERNATOR
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L AND 4.3L EP COMPLIANT ENGINES
HIGH VOLTAGE SWITCH (HVS) IGNITION GM 4.3L EPA COMPLIANT ENGINES
LIFT CYLINDERS
MAST
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS