This document provides comprehensive service information for D11, D13, and D16 series diesel engines, known for their robust design and application in heavy-duty trucking. These inline 6-cylinder engines, available in displacements of 10.8, 12.8, and 16.1 liters respectively, are characterized by turbocharged and intercooled induction systems, often featuring Variable Geometry Turbochargers and advanced emission control technologies such as Selective Catalytic Reduction (SCR) and Diesel Particulate Filters (DPF) to meet stringent international standards. The commitment to powerful, fuel-efficient, and environmentally compliant engine technology is evident in the continuous development of these engines, making them a cornerstone for modern commercial transport.
This workshop repair manual is designed to assist professional technicians, fleet maintenance managers, and experienced mechanics in the effective maintenance, diagnosis, and repair of D11, D13, and D16 engines. It offers detailed coverage across all major engine systems, including lubrication, cooling, fuel, emission control, and internal engine components. The manual provides extensive procedures for component replacement, system cleaning, fluid changes, and adjustments, supported by critical technical specifications such as torque values and clearances. Furthermore, it includes diagnostic and troubleshooting guidance for common issues and system fault tracing, ensuring that these complex engines can be kept in optimal operating condition.
FORMAT: PDF
PLEASE NOTE THIS IS ENGINE SERVICE MANUAL ONLY
CONTENTS
Lubrication and Oil System Design and Function.pdf
Main Bearings Replace.pdf
Nox Sensor and Control Module Replacement Compact.pdf
Nox Sensor and Control Module Replacement Vertical.pdf
Oil Cooler Replacement.pdf
Oil Pump Replacement.pdf
Overflow Valve Replacement.pdf
Particulate Filter Insert Replacement Compact.pdf
Particulate Filter Insert Replacement Vertical.pdf
Piston Cooling Nozzle Replacement.pdf
Pistons and Liners Replace.pdf
Rocker Arm Checking.pdf
Safety Valve Oil Pressure Replacement.pdf
Sealant Timing Gear Plate Replacement.pdf
Solenoid Valve VCB Replacement.pdf
Thermostat Replacement.pdf
Thermostat Valveor Oil Pressure Valve Oil Cooler Replacement.pdf
Threads in the Engine Block Cleaning.pdf
Timing Gear Cover Replacement.pdf
Turbocharger Replacement.pdf
Unit Injector Clean.pdf
Valve Guide Wear Check.pdf
Valve Seat Replacement One.pdf
Valves and Unit Injectors Adjustment.pdf
Valves Remove and Install.pdf
Viscous Fan Checking.pdf
Actuator Variable Geometry Turbocharger Replacement.pdf
Aftermarket Injector Replacement.pdf
Aftertreatment Injector Clean.pdf
Aftertreatment Shutoff Valve Replacement.pdf
Air Intake Pipe Turbocharger Replacement.pdf
Camshaft Bearing Brackets Replacement.pdf
Camshaft Replacement.pdf
Camshaft Wear checking.pdf
Connecting Rod Bearing Replace.pdf
Coolant Replacement.pdf
Cooling System Clean.pdf
Cooling System Troubleshooting.pdf
Crankcase Ventilation Separator Replacement.pdf
Crankshaft Seal Replacement Front.pdf
Crankshaft Seal Replacement Rear.pdf
Cylinder Head Pressure Test.pdf
Cylinder Linerand Piston Wear Check.pdf
EGR Cooler Pressure Test.pdf
EGR Pipe Replacement.pdf
EGR System Design and Function.pdf
EGR Venturi Tube Replacement.pdf
Emission Label Clean Idle.pdf
Engine Brake Design and Function.pdf
Engine Control Unit Replacement.pdf
Exhaust After Treatment System Design and Function.pdf
Exhaust Aftertreatment System Fault Tracing.pdf
Fan Literature.pdf
Filter Water Separator Replacement.pdf
Flywheel Bearing Replacement.pdf
Flywheel Ring Gear Replacement.pdf
Flywheel Sensor Depth Check.pdf
Flywheel Sensor Distance Check.pdf
Fuel Overflow Valve Replacement.pdf
Fuel System Design and Function.pdf
Fuel System Specifications.pdf
Fuel System Troubleshooting.pdf
Hose Clamps Charge Air Cooler Replacement.pdf
Injector Aftertreatment Clean.pdf
Intake and Exhaust System Design and Function.pdf
Intake Manifold Gasket Replacement.pdf
FORMAT: PDF
PLEASE NOTE THIS IS ENGINE SERVICE MANUAL ONLY
CONTENTS
Lubrication and Oil System Design and Function.pdf
Main Bearings Replace.pdf
Nox Sensor and Control Module Replacement Compact.pdf
Nox Sensor and Control Module Replacement Vertical.pdf
Oil Cooler Replacement.pdf
Oil Pump Replacement.pdf
Overflow Valve Replacement.pdf
Particulate Filter Insert Replacement Compact.pdf
Particulate Filter Insert Replacement Vertical.pdf
Piston Cooling Nozzle Replacement.pdf
Pistons and Liners Replace.pdf
Rocker Arm Checking.pdf
Safety Valve Oil Pressure Replacement.pdf
Sealant Timing Gear Plate Replacement.pdf
Solenoid Valve VCB Replacement.pdf
Thermostat Replacement.pdf
Thermostat Valveor Oil Pressure Valve Oil Cooler Replacement.pdf
Threads in the Engine Block Cleaning.pdf
Timing Gear Cover Replacement.pdf
Turbocharger Replacement.pdf
Unit Injector Clean.pdf
Valve Guide Wear Check.pdf
Valve Seat Replacement One.pdf
Valves and Unit Injectors Adjustment.pdf
Valves Remove and Install.pdf
Viscous Fan Checking.pdf
Actuator Variable Geometry Turbocharger Replacement.pdf
Aftermarket Injector Replacement.pdf
Aftertreatment Injector Clean.pdf
Aftertreatment Shutoff Valve Replacement.pdf
Air Intake Pipe Turbocharger Replacement.pdf
Camshaft Bearing Brackets Replacement.pdf
Camshaft Replacement.pdf
Camshaft Wear checking.pdf
Connecting Rod Bearing Replace.pdf
Coolant Replacement.pdf
Cooling System Clean.pdf
Cooling System Troubleshooting.pdf
Crankcase Ventilation Separator Replacement.pdf
Crankshaft Seal Replacement Front.pdf
Crankshaft Seal Replacement Rear.pdf
Cylinder Head Pressure Test.pdf
Cylinder Linerand Piston Wear Check.pdf
EGR Cooler Pressure Test.pdf
EGR Pipe Replacement.pdf
EGR System Design and Function.pdf
EGR Venturi Tube Replacement.pdf
Emission Label Clean Idle.pdf
Engine Brake Design and Function.pdf
Engine Control Unit Replacement.pdf
Exhaust After Treatment System Design and Function.pdf
Exhaust Aftertreatment System Fault Tracing.pdf
Fan Literature.pdf
Filter Water Separator Replacement.pdf
Flywheel Bearing Replacement.pdf
Flywheel Ring Gear Replacement.pdf
Flywheel Sensor Depth Check.pdf
Flywheel Sensor Distance Check.pdf
Fuel Overflow Valve Replacement.pdf
Fuel System Design and Function.pdf
Fuel System Specifications.pdf
Fuel System Troubleshooting.pdf
Hose Clamps Charge Air Cooler Replacement.pdf
Injector Aftertreatment Clean.pdf
Intake and Exhaust System Design and Function.pdf
Intake Manifold Gasket Replacement.pdf
