This Workshop Repair Manual covers the Volvo Penta MD11C D and MD17C D Marine Diesel Engines, designed for reliable marine propulsion. These engines represent a commitment to robust engineering and dependable performance in demanding marine environments. Their construction prioritizes durability and efficiency, making them a trusted choice for a variety of watercraft.
This manual provides comprehensive guidance for the maintenance and repair of your Volvo Penta marine diesel engine. It details essential procedures including dismantling, overhauling, and assembling key components, supported by a component guide and a fault-finding chart. Technical specifications, special tool requirements, and information on the electrical and cooling systems are also included, ensuring that owners, mechanics, and technicians have the necessary resources to maintain optimal engine operation and longevity.
VOLVO PENTA MD11C MD11D MD17C MD17D MARINE DIESEL ENGINE WORKSHOP SERVICE MANUAL (pdf format)
This workshop manual contains repair instructions for the MD11C MD11D MD17C MD17D marine diesel engines.
CONTENTS
Safety precautions...............................
General Information ........................
Repair instructions .....................
Component guide ........................
DISMANTLING
Cylinder head ..............................
Cylinder liner ..........................
Pistons, con-rods ...........................
Timing gear ............................
Flywheel ..........................
Crankshaft .......................
Camshaft ...........................
OVERHAULING
Dismantling cylinder head .......................
Cleaning, inspection .....................
Valve guides ......................
Valve seats ..........................
Valves ............................
Valve springs ...........................
Rocker mechanism .....................
Valve tappets .....................
Injector sleeve ......................
Injector .....................
Assembling cylinder head ....................
Cleaning, checking crankcase ..........................................................................................18
Replacing main bearings ..................
Centrifugal governor ............
Pistons, liners ...................................
Connecting rods.........................................
Crankshaft .................................................
Camshaft ..................................................20
Oil pump ..................................................20
Feed pump ................................................21
Thermostat ........................................................................................................................21
Sea water pump.................................................................................................................21
Hand start ..........................................................................................................................23
ASSEMBLING
Crankshaft .........................................................................................................................24
Flywheel .............................................................................................................................25
Timing gear ........................................................................................................................25
Cylinders, cylinder liners ...................................................................................................27
Pistons and liners .............................................................................................................. 28
Cylinder head .....................................................................................................................29
Adjusting valve clearance .................................................................................................30
Injection pump ...................................................................................................................31
Checking control rod travel ...............................................................................................32
Venting the fuel system ....................................................................................................33
Checking injections angle .................................................................................................34
Adjusting engine speed .....................................................................................................34
Electrical system .............................................................................................................35
Wiring diagram ................................................................................................................35
Fault finding chart ...........................................................................................................36
Special tools ....................................................................................................................37
Technical data ..................................................................................................................39
Cooling system, diagrammatic sketch .........................................................................43
VOLVO PENTA MD11C MD11D MD17C MD17D MARINE DIESEL ENGINE WORKSHOP SERVICE MANUAL (pdf format)
This workshop manual contains repair instructions for the MD11C MD11D MD17C MD17D marine diesel engines.
CONTENTS
Safety precautions...............................
General Information ........................
Repair instructions .....................
Component guide ........................
DISMANTLING
Cylinder head ..............................
Cylinder liner ..........................
Pistons, con-rods ...........................
Timing gear ............................
Flywheel ..........................
Crankshaft .......................
Camshaft ...........................
OVERHAULING
Dismantling cylinder head .......................
Cleaning, inspection .....................
Valve guides ......................
Valve seats ..........................
Valves ............................
Valve springs ...........................
Rocker mechanism .....................
Valve tappets .....................
Injector sleeve ......................
Injector .....................
Assembling cylinder head ....................
Cleaning, checking crankcase ..........................................................................................18
Replacing main bearings ..................
Centrifugal governor ............
Pistons, liners ...................................
Connecting rods.........................................
Crankshaft .................................................
Camshaft ..................................................20
Oil pump ..................................................20
Feed pump ................................................21
Thermostat ........................................................................................................................21
Sea water pump.................................................................................................................21
Hand start ..........................................................................................................................23
ASSEMBLING
Crankshaft .........................................................................................................................24
Flywheel .............................................................................................................................25
Timing gear ........................................................................................................................25
Cylinders, cylinder liners ...................................................................................................27
Pistons and liners .............................................................................................................. 28
Cylinder head .....................................................................................................................29
Adjusting valve clearance .................................................................................................30
Injection pump ...................................................................................................................31
Checking control rod travel ...............................................................................................32
Venting the fuel system ....................................................................................................33
Checking injections angle .................................................................................................34
Adjusting engine speed .....................................................................................................34
Electrical system .............................................................................................................35
Wiring diagram ................................................................................................................35
Fault finding chart ...........................................................................................................36
Special tools ....................................................................................................................37
Technical data ..................................................................................................................39
Cooling system, diagrammatic sketch .........................................................................43