This workshop service repair manual provides comprehensive technical information for Clark Generation 2 Series forklift trucks, covering models C15C, C18C, C20sC, C20C, C25C, C30C, C32C, C15, C18, C20s, C20, C25, C30, and C35. These robust industrial machines are designed for material handling and include Cushion Tire and Pneumatic Tire variants powered by Gas, LPG, or Diesel engines. Clark, a pioneer in the forklift industry, is known for its reliable equipment, and this manual details the engineering and operational intricacies of the Generation 2 series, which represents a significant advancement in their design. The manual is over 900 pages and offers detailed guidance for maintaining and repairing these essential work vehicles.
The purpose of this extensive manual is to serve as an authoritative resource for owners, mechanics, and technicians. It covers a vast array of systems, including general information, safety precautions, detailed specifications, periodic maintenance schedules, special tools, lubrication charts, and in-depth procedures for engine, fuel, ignition, transaxle, electrical, braking, steering, hydraulic, mast, and operator compartment systems. With step-by-step instructions, exploded views, diagrams, and comprehensive technical data, this manual facilitates efficient servicing, diagnostics, repair, overhaul, removal, and installation of all major components. It is designed to ensure the optimal performance, longevity, and safe operation of your Clark forklift truck.
CLARK C15 C20 C25 C30 C35 GENERATION 2 SERIES FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK C15C, C18C, C20sC, C20C, C25C, C30C, C32C CUSHION TIRE TYPE GAS & LPG FORKLIFT TRUCK
CLARK C15, C18, C20s, C20, C25, C30, C35 PNEUMATIC TIRE TYPE GAS & LPG FORKLIFT TRUCK
CLARK C15, C18, C20s, C20, C25, C30, C35 DIESEL FORKLIFT TRUCK
ENGINE COVERED:
2.0L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, OHC, MITSUBISHI 4G63 PETROL/LPG ENGINE
2.4L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, OHC, MITSUBISHI 4G64 PETROL/LPG ENGINE
3.1L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, YANMAR 4TNV94L DIESEL ENGINE
2.2L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, YANMAR 4TNV88 DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE TUNE-UP SYSTEM
ENGINE OIL AND FILTER
ENGINE COOLING SYSTEM
RADIATOR REMOVAL & REPLACEMANT
LPG FUEL SYSTEM (CARBURETED)
LPG CARBURETOR & THROTTLE BODY
CARBURATOR SYSTEM
INTAKE MANIFOLD SYSTEM
EXHAUST MANIFOLD SYSTEM
VAPORIZER-REGULATOR
FUEL LOCK-OFF & FILTER
AIR GOVERNOR SYSTEM
MI-4 LPG SYSTEM
N2001 PRESSURE REGULATOR/CONVERTER
N-CA55-500TR AIR/FUEL MIXER
AIR INDUCTION SYSTEM
EXHAUST SYSTEMS
IGNITION SYSTEM
DISTRIBUTOR OVERHAUL
TRANSAXLE CONTROL VALVE
TRANSAXLE-DRIVE AXLE
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
CUSHION WHEELS AND TIRES
PNEUMATIC WHEELS AND TIRES
BRAKING/INCHING SYSTEM
PARKING BRAKE SERVICE
STEERING SYSTEM
STEERING COLUMN AND GEAR
STEER AXLE-STEER CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
OVERHEAD GUARD/OPERATOR’S CELL
FLOORBOARD, COWLS, RADIATOR COVER
OPERATOR’S SEAT & SEAT DECK
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK C15 C20 C25 C30 C35 GENERATION 2 SERIES FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated and more than 900 pages. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
CLARK C15 C20 C25 C30 C35 GENERATION 2 SERIES FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
CLARK C15C, C18C, C20sC, C20C, C25C, C30C, C32C CUSHION TIRE TYPE GAS & LPG FORKLIFT TRUCK
CLARK C15, C18, C20s, C20, C25, C30, C35 PNEUMATIC TIRE TYPE GAS & LPG FORKLIFT TRUCK
CLARK C15, C18, C20s, C20, C25, C30, C35 DIESEL FORKLIFT TRUCK
ENGINE COVERED:
2.0L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, OHC, MITSUBISHI 4G63 PETROL/LPG ENGINE
2.4L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, OHC, MITSUBISHI 4G64 PETROL/LPG ENGINE
3.1L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, YANMAR 4TNV94L DIESEL ENGINE
2.2L 4-CYLINDER INLINE, 4-STROKE, WATER-COOLED, YANMAR 4TNV88 DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE TUNE-UP SYSTEM
ENGINE OIL AND FILTER
ENGINE COOLING SYSTEM
RADIATOR REMOVAL & REPLACEMANT
LPG FUEL SYSTEM (CARBURETED)
LPG CARBURETOR & THROTTLE BODY
CARBURATOR SYSTEM
INTAKE MANIFOLD SYSTEM
EXHAUST MANIFOLD SYSTEM
VAPORIZER-REGULATOR
FUEL LOCK-OFF & FILTER
AIR GOVERNOR SYSTEM
MI-4 LPG SYSTEM
N2001 PRESSURE REGULATOR/CONVERTER
N-CA55-500TR AIR/FUEL MIXER
AIR INDUCTION SYSTEM
EXHAUST SYSTEMS
IGNITION SYSTEM
DISTRIBUTOR OVERHAUL
TRANSAXLE CONTROL VALVE
TRANSAXLE-DRIVE AXLE
ELECTRICAL SYSTEM
INSTRUMENT POD SYSTEM
CUSHION WHEELS AND TIRES
PNEUMATIC WHEELS AND TIRES
BRAKING/INCHING SYSTEM
PARKING BRAKE SERVICE
STEERING SYSTEM
STEERING COLUMN AND GEAR
STEER AXLE-STEER CYLINDER
HYDRAULIC SYSTEM
HYDRAULIC PUMP OVERHAUL
AUXILIARY PUMP OVERHAUL
HYDRAULIC VALVE OVERHAUL
UPRIGHT-MAST-CARRIAGE
CHAINS AND FORKS SYSTEM
LIFT AND TILT CYLINDERS
LIFT CHAIN SERVICE
COUNTERWEIGHT SYSTEM
OVERHEAD GUARD/OPERATOR’S CELL
FLOORBOARD, COWLS, RADIATOR COVER
OPERATOR’S SEAT & SEAT DECK
TROUBLESHOOTING
HYDRAULIC SYSTEM SCHEMATIC
ELECTRICAL WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for CLARK C15 C20 C25 C30 C35 GENERATION 2 SERIES FORKLIFT TRUCK, Features detailed exploded views. This is the same manual that technicians use to fix your machines. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated and more than 900 pages. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
