This comprehensive workshop service manual covers the Doosan D15G, D18G, G15G, and G18G forklift trucks. These models are engineered for reliable performance in various material handling applications. The manual details engines including the 2.4L Kubota V2403-M diesel and the 2.0L G420FE/G420F dual fuel engines, as well as additional engine options for related models such as the B3.3, 4TNE98, and G424F/FE. This documentation is intended to provide in-depth information for maintaining and repairing these robust industrial machines.
The purpose of this manual is to serve as a complete guide for service and repair procedures. It encompasses a wide range of topics, including general information, specifications, special tools, standard torque values, safety guidelines, and detailed sections on engine mechanical systems, powertrain, transmission, and the complete vehicle hydraulic system. Furthermore, it provides instructions for maintenance, troubleshooting, and understanding electrical and hydraulic schematics, ensuring that owners, mechanics, and technicians have the necessary resources to keep the Doosan forklift trucks operating efficiently and safely.
DOOSAN D15G D18G G15G G18G FORK LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
MODEL COVERED:
DOOSAN D15G FORKLIFT TRUCK
DOOSAN D18G FORKLIFT TRUCK
DOOSAN G15G FORKLIFT TRUCK
DOOSAN G18G FORKLIFT TRUCK
ENGINE COVERED:
2.4L 4-CYLINDER, 4-CYCLE, WATER-COOLED, KUBOTA V2403-M DIESEL
2.0L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, DOHC, G420FE/G420F DUAL FUEL
MODEL WITH ENGINE COVER:
D20G, D25G, D30G WITH B3.3 ENGINE
D20G, D25G, D30G WITH 4TNE98 ENGINE
G20G, G25G, G30G WITH G424F ENGINE
G20G, G25G, G30G WITH G424FE ENGINE
D15G, D18G WITH V2403 ENGINE
G15G, G18G WITH G420F ENGINE
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
STANDARD TORQUE
IMPORTANT SAFETY INFORMATION
ENGINE MECHANICAL
TIMING BELT SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
COOLING SYSTEM
FLYWHEEL AND HOUSING
ENGINE ELECTRICAL SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
ENGINE MANAGEMENT SYSTEM (EMS)
ELECTRONIC THROTTLE SYSTEM
LPG FUEL DELIVERY SYSTEM
MPI GASOLINE FUEL DELIVERY SYSTEM
INJECTOR SYSTEM
ADVANCED DIAGNOSTICS
SERVICE TOOL MANUAL
DIAGNOSTIC FAULT CODES
POWERTRAIN SYSTEM
TRANSMISSION SYSTEM
TRANSMISSION POWER FLOW
TRANSMISSION HYDRAULIC SYSTEM
DIFFERENTIAL AND DRIVE AXLE
VEHICLE SYSTEM
CONTROL VALVE SYSTEM
HYDRAULIC PUMP SYSTEM
SIDESHIFT CYLINDER
LIFT & TILT CYLINDERS
STEERING WHEEL SYSTEM
PRIORITY VALVE SYSTEM
STEERING UNIT SYSTEM
HYDRAULIC SYSTEM OPERATION
BRAKE SYSTEM
DELAYED ENGINE SHUTDOWN SYSTEM
OPERATOR SENSING SYSTEM (OSS)
HYDRAULIC MAST SYSTEM
FORKS-BACKREST-CARRIAGE
ENGINE CONTROL MODULE
OPERATION SECTION
MAINTENANCE SECTION
ENVIRONMENT PROTECTION
ELECTRIC SCHEMATIC
HYDRAULIC SCHEMATIC
TROUBLESHOOTING
NUMBER OF PAGES: MORE THAN 900 PAGES
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
DOOSAN D15G D18G G15G G18G FORK LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
MODEL COVERED:
DOOSAN D15G FORKLIFT TRUCK
DOOSAN D18G FORKLIFT TRUCK
DOOSAN G15G FORKLIFT TRUCK
DOOSAN G18G FORKLIFT TRUCK
ENGINE COVERED:
2.4L 4-CYLINDER, 4-CYCLE, WATER-COOLED, KUBOTA V2403-M DIESEL
2.0L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, DOHC, G420FE/G420F DUAL FUEL
MODEL WITH ENGINE COVER:
D20G, D25G, D30G WITH B3.3 ENGINE
D20G, D25G, D30G WITH 4TNE98 ENGINE
G20G, G25G, G30G WITH G424F ENGINE
G20G, G25G, G30G WITH G424FE ENGINE
D15G, D18G WITH V2403 ENGINE
G15G, G18G WITH G420F ENGINE
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
STANDARD TORQUE
IMPORTANT SAFETY INFORMATION
ENGINE MECHANICAL
TIMING BELT SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
COOLING SYSTEM
FLYWHEEL AND HOUSING
ENGINE ELECTRICAL SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
ENGINE MANAGEMENT SYSTEM (EMS)
ELECTRONIC THROTTLE SYSTEM
LPG FUEL DELIVERY SYSTEM
MPI GASOLINE FUEL DELIVERY SYSTEM
INJECTOR SYSTEM
ADVANCED DIAGNOSTICS
SERVICE TOOL MANUAL
DIAGNOSTIC FAULT CODES
POWERTRAIN SYSTEM
TRANSMISSION SYSTEM
TRANSMISSION POWER FLOW
TRANSMISSION HYDRAULIC SYSTEM
DIFFERENTIAL AND DRIVE AXLE
VEHICLE SYSTEM
CONTROL VALVE SYSTEM
HYDRAULIC PUMP SYSTEM
SIDESHIFT CYLINDER
LIFT & TILT CYLINDERS
STEERING WHEEL SYSTEM
PRIORITY VALVE SYSTEM
STEERING UNIT SYSTEM
HYDRAULIC SYSTEM OPERATION
BRAKE SYSTEM
DELAYED ENGINE SHUTDOWN SYSTEM
OPERATOR SENSING SYSTEM (OSS)
HYDRAULIC MAST SYSTEM
FORKS-BACKREST-CARRIAGE
ENGINE CONTROL MODULE
OPERATION SECTION
MAINTENANCE SECTION
ENVIRONMENT PROTECTION
ELECTRIC SCHEMATIC
HYDRAULIC SCHEMATIC
TROUBLESHOOTING
NUMBER OF PAGES: MORE THAN 900 PAGES
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
