Operator’s Maintenance Manual Heat Exchanger Cooled Small Diesel Engine Range BV1005, BV1305 BV1505 INTRODUCTION 2 Engine identification 2 Initial receipt of the engine 2 Engine storage 2 SAFETY PRECAUTIONS 3 TECHNICAL SPECIFICATIONS 4 SECTION 1: GUIDELINES FOR OPERATION OF ENGINE Important checks prior to initial use 5 Initial start-up and bleeding the fuel system 5 Starting/stopping 6 SECTION 2: MAINTENANCE AND SERVICE GUIDELINES Maintenance schedule: 7 Lubrication – checking and changing oil 8 Fuel system - pumps, filter, fuel/water separator 9 Cooling - fresh water system, keel cooling, heat exchanger 11 Sea water pump, heat exchanger 11 Belt tensioning 12 Air filter 13 Electrical 13 Laying up - winterising 13 Troubleshooting 15 Torque settings 25 SECTION 3: INSTALLATION GUIDELINES Engine mounting 26 Alignment - drives, flanges, flexible drives 26 Exhausts & mounting exhausts 27 Fuel supply 28 Cooling - sea water inlet system 29 Calorifier system 30 Electrical and installations 31 Appendices –wiring diagrams and general arrangements 32 Component identification at rear of manual. 62 Maintenance record 65