" DAEWOO LACETTI / DAEWOO NUBIRA" DIY (DO-IT-YOURSELF) REPAIR MANUAL * (201 MB) - DOWNLOAD NOW!! COMPLETE FACTORY SERVICE / REPAIR MANUAL / WORKSHOP MANUAL FOR PRODUCTION YEARS: 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 DAEWOO LACETTI / DAEWOO NUBIRA REPAIR 97, 98, 99, 00, 01, 02, 03, 04, 05, 06, 07, 08, !! ALSO CALLED AS: (IN OTHER COUNTRIES) ========================= Buick Excelle Buick Excelle HRV Chevrolet Lacetti Chevrolet Nubira Chevrolet Optra Chevrolet SRV Daewoo Nubira (J200) Holden Viva Suzuki Forenza Suzuki Reno COVERED ENGINES: NUBIRA / LACETTI : 1.4L / 1.6L / 1.8L DOHC ( VERY HIGH QUALITY FACTORY SERVICE MANUAL - 201 MB !! ) File Format: HTML Compatible: All Versions of Windows & Mac Downloadable: YES Language: English SERVICE MANUAL COVERS: ================= TAKEN FROM ACTUAL TABLE OF CONTENTS. IF YOU ARE LOOKING FOR ANY OF THESE SERVICE / REPAIR INFO ...THEN THIS IS THE MANUAL FOR YOU... Nubira-Lacetti Body Repair Manual 0. SERVICE NOTICE 1. GENERAL INFORMATION 2. PREPARATIONS OF BODYWORK 3. WELDING AND TOOLS 4. FRONT 5. ROOF, BACK PANEL AND REAR FLOOR PANEL 6. FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER 7. FENDER, HOOD, TAILGATE AND TRUNK LID 8. BODY DIMENSION 9. SEALING, CAULKING AND DEADNER 10. RUST PREVENTION 11. BODY-FRAME REPAIR EQUIPMENT Electrical Wiring Diagrams LHD - Left-Hand Drive 1. HOW TO READ ELECTRICAL WIRING DIAGRAM 2. POSITION OF CONNECTORS AND GROUNDS 3. WIRING DIAGRAM FOR POWER SUPPLIES 4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK 5. ELECTRICAL WIRING DIAGRAMS 1. STARTING & CHARGING SYSTEM 2. ECM (ENGINE CONTROL MODULE) : MR - 140 3. ECM (ENGINE CONTROL MODULE) : HV - 240 4. ECM (ENGINE CONTROL MODULE) : SIRIUS D4 5. TCM (TRANSMISSION CONTROL MODULE) : MR-140/HV-240 6. TCM (TRANSMISSION CONTROL MODULE) : SIRIUS D4 7. AIR CONDITIONER 8. FATC (FULL AUTOMATIC TEMPERATURE CONTROL) 9. RADIATOR COOLING FAN CIRCUIT 10. HEAD LAMP & HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT 11. DRL (DAY TIME RUNNING LIGHT) CIRCUIT 12. ILLUMINATION CIRCUIT 13. FRONT & REAR FOG LAMP CIRCUIT 14. HAZARD & TURN SIGNAL LAMP CIRCUIT 15. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL) & REVERSE LAMP CIRCUIT 16.TRUNK/TAIL GATE OPEN SWITCH, TRUNK LATCH SWITCH, TRUNK ROOM LAMP & HORN CIRCUIT 17. LAMP (MAP & ROOM) CIRCUIT 18. CLOCK, CIGAR LIGHTER, ASHTRAY ILLUM. LAMP, GLOVE BOX LAMP & EXTRA POWER JACK CIRCUIT 19. CHIME BELL, SEAT BELT & KEY REMIND SWITCH CIRCUIT 20. WIPER CIRCUIT 21. REAR WINDOW DEFROSTER & OSRV MIRROR HEATING SYSTEM CIRCUIT 22. ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR CIRCUIT 23. FOLDING MIRROR UNIT CIRCUIT 24. POWER WINDOW CIRCUIT 25. CENTRAL DOOR LOCKING SYSTEM CIRCUIT 26. CLUSTER 27. AUDIO CIRCUIT 28. ABS (ANTILOCK BRAKE SYSTEM) 29. AIR BAG (SDM: SENSING & DIAGNOSTIC MODULE) CIRCUIT 30. SUN ROOF CIRCUIT 31. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT 32. IMMOBILIZER SYSTEM CIRCUIT 33. ANTI THEFT CONTROL SYSTEM CIRCUIT 34. BATTERY SAVER CIRCUIT RHD - Right-Hand Drive 1. HOW TO READ ELECTRICAL WIRING DIAGRAM 2. POSITION OF CONNECTORS AND GROUNDS 3. WIRING DIAGRAM FOR POWER SUPPLIES 4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK 5. ELECTRICAL WIRING DIAGRAMS 1. STARTING & CHARGING SYSTEM 2. ECM (ENGINE CONTROL MODULE) : MR - 140 3. ECM (ENGINE CONTROL MODULE) : HV - 240 4. ECM (ENGINE CONTROL MODULE) : SIRIUS D4 5. TCM (TRANSMISSION CONTROL MODULE) : MR-140/HV-240 6. TCM (TRANSMISSION CONTROL MODULE) : SIRIUS D4 7. AIR CONDITIONER 8. FATC (FULL AUTOMATIC TEMPERATURE CONTROL) 9. RADIATOR COOLING FAN CIRCUIT 10. HEAD LAMP & HEAD LAMP LEVELING DEVICE (HLLD) CIRCUIT 11. ILLUMINATION CIRCUIT 12. FRONT & REAR FOG LAMP CIRCUIT 13. HAZARD & TURN SIGNAL LAMP CIRCUIT 14. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL) & REVERSE LAMP CIRCUIT 15.TRUNK/TAIL GATE OPEN SWITCH, TRUNK LATCH SWITCH, TRUNK ROOM LAMP & HORN CIRCUIT 16. LAMP (MAP & ROOM) CIRCUIT 17. CLOCK, CIGAR LIGHTER, ASHTRAY ILLUM. LAMP, GLOVE BOX LAMP & EXTRA POWER JACK CIRCUIT 18. CHIME BELL, SEAT BELT & KEY REMIND SWITCH CIRCUIT 19. WIPER CIRCUIT 20. REAR WINDOW DEFROSTER & OSRV MIRROR HEATING SYSTEM CIRCUIT 21. ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR CIRCUIT 22. FOLDING MIRROR UNIT CIRCUIT 23. POWER WINDOW CIRCUIT 24. CENTRAL DOOR LOCKING SYSTEM CIRCUIT 25. CLUSTER 26. AUDIO CIRCUIT 27. ABS (ANTILOCK BRAKE SYSTEM) 28. AIR BAG (SDM: SENSING & DIAGNOSTIC MODULE) CIRCUIT 29. SUN ROOF CIRCUIT 30. SSPS (SPEED SENSITIVE POWER STEERING) CIRCUIT 31. IMMOBILIZER SYSTEM CIRCUIT 32. ANTI THEFT CONTROL SYSTEM CIRCUIT 33. BATTERY SAVER CIRCUIT Labour Time Guide 0. General Information 1. Engine SOHC ENGINE MECHANICAL DOHC ENGINE MECHANICAL ENGINE COOLING ENGINE ELECTRICAL ENGINE CONTROLS ENGINE INTAKE & EXHAUST 2. Suspension FRONT SUSPENSION REAR SUSPENSION TIRES & WHEEL 3. Driveline Axle 4. Brakes HYDRAULIC BRAKE MASTER CYLINDER & POWER BOOSTER FRONT BRAKES REAR BRAKES ANTI-LOCK BRAKES SYSTEM PARKING BRAKES 5. Transmissions/Transaxle ZF 16HP AUTO TRANSAXLE AISIN AUTO TRANSAXLE FIVE-SPEED MANUAL TRANSAXLE: D16, D20 FIVE-SPEED MANUAL TRANSAXLE: Y4M CLUTCH 6. Steering POWER STEERING SYSTEM MANUAL STEERING GEAR STEERING WHEEL & COLUMN 7. (HVAC) Heating, Ventilation, and Air Conditioning HEATING & VENTILATION HVAC CONTROL 8. Restraints SEAT BELTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS) 9. Body and Accessories BODY WIRING SYSTEM LIGHTING SYSTEM WIPER/WASHER SYSTEM INSTRUMENT DRIVER SYSTEM AUDIO & ANTI-THEFT SYSTEM INTERIOR TRIM SEATS GLASS & MIRRORS EXTERIOR PARTS BUMPERS & FASCIAS DOORS ROOF BODY FRONT END BODY REAR END 10. Paint Pre-delivery Inspection FOREWORD GENERAL INTRODUCTION ENGINE COMPARTMENT BODY - ACCESSORIES UNDER VEHICLE ROAD TEST APPEARANCE ANNEX Service Manual 0. General Information 1. Engine GENERAL ENGINE INFORMATION 1.4L/1.6L DOHC ENGINE MECHANICAL SPECIFICATIONS SPECIAL TOOLS COMPONENT LOCATOR MAINTENANCE AND REPAIR ON-VEHICLE SERVICE Oil Pan Oil Pump Engine Mount Camshaft Gears Rear Timing Belt Cover Engine Pistons and Rods UNIT REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION 1.8L DOHC ENGINE MECHANICAL SPECIFICATIONS SPECIAL TOOLS COMPONENT LOCATOR MAINTENANCE AND REPAIR ON-VEHICLE SERVICE Oil Pan Oil Pump Engine Mount Intake Manifold Exhaust Manifold Camshaft Gears Rear Timing Belt Cover Engine Pistons and Rods UNIT REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION ENGINE COOLING ENGINE ELECTRICAL SPECIFICATIONS SCHEMATIC AND ROUTING DIAGRAMS DIAGNOSIS MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION ENGINE CONTROLS SPECIFICATIONS SCHEMATIC AND ROUTING DIAGRAMS COMPONENT LOCATOR DIAGNOSIS SYSTEM DIAGNOSIS Diagnostic Aids Idle Learn Procedure TEC (TOOTH ERROR CORRECTION) Learn Procedure ON-Board Diagnostic (EOBD) System Check (1.4L/1.6L DOHC) ON-Board Diagnostic (EOBD) System Check (1.8L DOHC) Multiple ECM Information Sensor DTCs Set Engine Cranks But Will Not Run (1.4L/1.6L DOHC) Engine Cranks But Will Not Run (1.8L DOHC) No Malfunction Indicator Lamp (1.4L/1.6L DOHC) No Malfunction Indicator Lamp (1.8L DOHC) Malfunction Indicator Lamp On Steady (1.4L/1.6L DOHC) Malfunction Indicator Lamp on Steady (1.8L DOHC) Fuel System Diagnosis Fuel Pump Relay Circuit Check (1.4L/1.6L DOHC) Fuel Pump Relay Circuit Check (1.8L DOHC) Main Relay Circuit Check (1.4L/1.6L DOHC) Main Relay Circuit Check (1.8L DOHC) Manifold Absolute Pressure Check (1.4L/1.6L DOHC) Manifold Absolute Pressure Check (1.8L DOHC) Idle Air Control System Check (1.4L/1.6L DOHC) Idle Air Control System Check (1.8L DOHC) Ignition System Check (1.4L/1.6L DOHC) Ignition System Check (1.8L DOHC) Engine Cooling Fan Circuit Check - Dual Fan (1.4L/1.6L DOHC) Engine Cooling Fan Circuit Check - Dual Fan (1.8L DOHC) Data Link Connector Diagnosis (1.4L/1.6L DOHC) Data Link Connector Diagnosis (1.8L DOHC) Fuel Injector Balance Test TROUBLE CODE DIAGNOSIS (1.4L/1.6L DOHC) Clearing Trouble Codes Diagnostic Trouble Codes (1.4L/1.6L DOHC) DTC P0107 DTC P0108 DTC P0112 DTC P0113 DTC P0117 DTC P0118 DTC P0122 DTC P0123 DTC P0131 DTC P0132 DTC P0133 DTC P0135 DTC P0137 DTC P0138 DTC P0140 DTC P0141 DTC P0171 DTC P0172 DTC P0222 DTC P0223 DTC P0261 DTC P0262 DTC P0264 DTC P0265 DTC P0267 DTC P0268 DTC P0270 DTC P0271 DTC P0300 DTC P0327 DTC P0335 DTC P0336 DTC P0337 DTC P0341 DTC P0342 DTC P0351 DTC P0352 DTC P0400 DTC P0404 DTC P0405 DTC P0406 DTC P0420 DTC P0444 DTC P0445 DTC P0462 DTC P0463 DTC P0480 DTC P0481 DTC P0501 DTC P0510 DTC P0532 DTC P0533 DTC P0562 DTC P0563 DTC P0601 DTC P0604 DTC P0605 DTC P0656 DTC P1181 DTC P1182 DTC P1230 DTC P1231 DTC P1320 DTC P1321 DTC P1382 DTC P1385 DTC P1402 DTC P1403 DTC P1404 DTC P1511 DTC P1512 DTC P1513 DTC P1537 DTC P1538 DTC P1610 DTC P1611 DTC P1628 DTC P1629 DTC P1660 DTC P1661 TROUBLE CODE DIAGNOSIS (1.8L DOHC) Clearing Trouble Codes Diagnostic Trouble Codes (1.8L DOHC) DTC P0106 DTC P0107 DTC P0108 DTC P0112 DTC P0113 DTC P0117 DTC P0118 DTC P0122 DTC P0123 DTC P0131 DTC P0132 DTC P0133 DTC P0134 DTC P0135 DTC P0137 DTC P0138 DTC P0140 DTC P0141 DTC P0171 DTC P0172 DTC P0201 DTC P0202 DTC P0203 DTC P0204 DTC P0300 DTC P0301 DTC P0302 DTC P0303 DTC P0304 DTC P0317 DTC P0325 DTC P0327 DTC P0336 DTC P0337 DTC P0341 DTC P0342 DTC P0351 DTC P0352 DTC P0401 DTC P0402 DTC P0404 DTC P0405 DTC P0406 DTC P0420 DTC P0443 DTC P0461 DTC P0462 DTC P0463 DTC P0502 DTC P0506 DTC P0507 DTC P0532 DTC P0533 DTC P0562 DTC P0563 DTC P0601 DTC P0602 DTC P0607 DTC P0700 DTC P1106 DTC P1107 DTC P1111 DTC P1112 DTC P1114 DTC P1115 DTC P1121 DTC P1122 DTC P1133 DTC P1134 DTC P1167 DTC P1171 DTC P1336 DTC P1391 DTC P1392 DTC P1393 DTC P1396 DTC P1397 DTC P1404 DTC P1601 DTC P1607 DTC P1626 DTC P1631 DTC P1650 DTC P1655 SYMPTOM DIAGNOSIS MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION ENGINE EXHAUST 2. Suspension SUSPENSION DIAGNOSIS WHEEL ALIGNMENT FRONT SUSPENSION REAR SUSPENSION TIRES AND WHEELS 3. Driveline Axle AUTOMATIC TRANSAXLE DRIVE AXLE MANUAL TRANSAXLE DRIVE AXLE 4. Brakes HYDRAULIC BRAKES MASTER CYLINDER POWER BOOSTER FRONT DISC BRAKES REAR DISC BRAKES REAR DRUM BRAKES ANTILOCK BRAKE SYSTEM SPECIFICATIONS SPECIAL TOOLS SCHEMATIC AND ROUTING DIAGRAMS COMPONENT LOCATOR DIAGNOSIS Diagnostic Circuit Check ABS Indicator Lamp Inoperative Power Supply to Control Module, No DTCs Stored ABS Indicator Lamp Illuminated Continuously, No DTCs Stored Electronic Brake-Force Distribution (EBD) System Indicator Lamp Inoperative Self-Diagnostics Displaying DTCs Clearing DTCs Intermittents and Poor Connections DTC C0035 DTC C0040 DTC C0045 DTC C0050 DTC C0060/C0065 DTC C0070/C0075 DTC C0080/C0085 DTC C0090/C0095 DTC C0110 DTC C0121 DTC C0161 DTC C0245 DTC C0550 DTC C0800 DTC C0931 MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION PARKING BRAKE 5. Transmissions/Transaxle 6. Steering POWER STEERING SYSTEM POWER STEERING PUMP POWER STEERING GEAR STEERING WHEEL AND COLUMN 7. (HVAC) Heating, Ventilation, and Air Conditioning HEATING AND VENTILATION SYSTEM MANUAL CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM SPECIFICATIONS SPECIAL TOOLS SCHEMATIC AND ROUTING DIAGRAMS DIAGNOSIS MAINTENANCE AND REPAIR UNIT REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM SPECIFICATIONS SCHEMATIC AND ROUTING DIAGRAMS DIAGNOSIS MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION 8. Restraints SEAT BELTS SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) SPECIFICATIONS SPECIAL TOOLS SCHEMATIC AND ROUTING DIAGRAMS DIAGNOSIS DTC Scan Tool Diagnostics SIR Diagnostic System Check Sensing and Diagnostic Module (SDM) Integrity check Diagnostic TIC Trouble Code (DTC) 1 DTC 2 DTC 3 DTC 4 DTC 5 DTC 6 DTC 7 DTC 8 DTC 9 DTC 10 DTC 11 DTC 12 DTC 13 DTC 14 DTC 15 DTC 16 DTC 23 DTC 24 DTC 25 DTC 31 DTC 32 DTC 33 DTC 34 DTC 35 DTC 38 DTC 52 DTC 53 DTC 54 DTC 55 DTC 56 DTC 57 DTC 58 DTC 59 DTC 80 DTC 81 DTC 82 DTC 83 DTC 84 DTC 85 DTC 86 DTC 87 MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION 9. Body and Accessories BODY WIRING SYSTEM LIGHTING SYSTEMS SPECIFICATIONS SCHEMATIC AND ROUTING DIAGRAMS DIAGNOSIS MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION HORN(S) WIPERS/WASHER SYSTEMS INSTRUMENTATION/DRIVER INFORMATION SPECIFICATIONS SCHEMATIC AND ROUTING DIAGRAMS DIAGNOSIS MAINTENANCE AND REPAIR GENERAL DESCRIPTION AND SYSTEM OPERATION AUDIO SYSTEMS INTERIOR TRIM SEATS WATERLEAKS WINDNOISE SQUEAKS AND RATTLES GLASS AND MIRRORS EXTERIOR TRIM FRAME AND UNDERBODY BUMPERS AND FASCIAS DOORS ROOF BODY FRONT END BODY REAR END REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM IMMOBILIZER ANTI-THEFT SYSTEM -------------------------------------------------------------------------------------- DESCRIPTION: ========= COVERS ALL MODELS & ALL REPAIRS A-Z THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAM'S, ILLUSTRATION'S, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE! YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE CD-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN. ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES! FACTORY HIGHLY DETAILED REPAIR MANUAL'S, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAM'S TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE. ALL MANUALS ARE WINDOW'S VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC! --------------------------------------------------------------------------------------