Heat Exchanger and Keel Cooled Small Diesel Engine Range: Beta 10, BZ482, Beta 16, BD722 Beta 25 INTRODUCTION 2 Engine Identification 2 Initial Receipt of the engine 2 Engine Storage 2 SAFETY PRECAUTIONS 3 TECHNICAL SPECIFICATIONS 4 SECTION 1: GUIDELINES FOR OPERATION OF ENGINE Important checks prior to initial use 5 Initial Start-up and Bleeding The Fuel System 5 Starting/Stopping 6 SECTION 2: MAINTENANCE AND SERVICE GUIDELINES Maintenance Schedule: 7 Lubrication – Checking and changing oil 8 Fuel System - Pumps, Filter, fuel/water separator 9 Cooling - Fresh water system, Keel Cooling, Heat Exchanger 10 Sea Water Pump, Heat Exchanger 12 Belt Tensioning 13 Air Filter 13 Electrical 14 Laying up - Winterising 14 Troubleshooting 15 Torque Settings 26 SECTION 3: INSTALLATION GUIDELINES Engine Mounting 27 Alignment - Drives, Flanges, Flexible Drives 27 Exhausts & Bends 28 Mounting Exhausts 28 Fuel Supply 29 Cooling 30 Calorifier System 31 Electrical installations 32 Appendices –wiring diagrams and general arrangements 32 Component identification at rear of manual. 63 Maintenance Record 65