This workshop service manual covers the Toyota High Level Orderpicker, model 7BPUE15, an electric forklift truck designed for efficient material handling. Built with Toyota's renowned engineering quality and reliability, this orderpicker is equipped with features such as an included wire guidance system and an available cold storage option, making it suitable for various demanding operational environments. Its robust construction and advanced design ensure dependable performance in warehouse and distribution settings.
This comprehensive manual provides essential information for the maintenance, repair, and troubleshooting of your Toyota High Level Orderpicker. It details planned maintenance intervals, diagnostic procedures including fault codes and operator display messages, and troubleshooting guidelines for electrical, hydraulic, and drive unit systems. With illustrated sections, circuit diagrams, and schematics, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the vehicle.
Original Illustrated Factory Workshop Service Manual for Toyota High Level Orderpicker Type 7BPUE.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
7BPUE15 sn from 80001
Format: PDF,373 Pages
Language: English
Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Page Revision Page
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
Staticsafety
JackingSafe ty
Tie-Down for Transport
Towing a Disabled Unit
Welding Safety
Systems Overview .
Vehicle Specification
General System Data
Installation Instructions
Wire Guidance
Cold Storage
UL Label "EE"
Special Tools
Planned Maintenance
Maintenance Guidelines
Interval 1
Interval 2
Interval 3
Troubleshooting .
How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Troubleshooting Wiring Problems
Switches (General)
Electric Motor Tests
Battery Discharge Indicator (BDI)
Contactors
Fuses
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool
Drive Unit Troubleshooting Guide
Troubleshooting Flowcharts
Symptom Tables: Hydraulic Functions
Symptom Tables: Travel Functions
Symptom Tables: Electrical Symptoms
Codes and Tests
Operator Display Messages
Maintenance Mode
Traction Power Amplifier Fault Codes
Operator Display Fault Codes
Component Procedures
List of Component Procedures
Component Locator Photos
Covers and Finish
Tractor Covers
Operator Console Cover
Mast Guard
Decals
Steering and Controls
Operator Display
Control Handle
DriveandBrake
Driveunit
Drivewheel
Brake
Electrical Components
Battery Procedures
Motors (General)
Drive Motor
Lift Motor
Steer Motor
Traction Power Amplifier
Contactors
Contactor Tip Replacement
Fuses
Circuit Cards (General)
Switches (General)
Warning Light
Hydraulic Components
Hydraulic Manifold
Hydraulic Reservoir
Hydraulic Fluid
Solenoid Valves
Lift Pump and Motor
Lift Pressure Relief Valve Adjustment
Bleeding the Hydraulic System
Side Cylinder
Center Cylinder
Flow Control Valve
Mast Section
Three-Stage Carriage
InnerMast
Outer Mast
Two-Stage Carriage
Two-Stage Mast
Mast Bearings
Mast Disassembly and Shimming
Lift Chains. Three-Stage
Lift Chains. Two-Stage
Forks
Pallet Clamp
Loadwheels
SkidPads
Wire Guidance
System Overview
Install Kt Components
Set-Up Procedure
CodesandTests
Tests
General Troubleshooting
Troubleshooting in Flashware
Theory of Operation
Battery Plugged In
Key Switch (Sl) On
Closing Deadman Switches
Travel
Steering
Lift/Lower
Primary Memory
PinoutMatrix
Firmware Configuration
Flashware Program
Appendix
Lubrication Specification Chart
Torque Chart . Standard (Ferrous)
Torque Chart . Standard (Brass)
Torque Chart . Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Hydraulic Schematic
Original Illustrated Factory Workshop Service Manual for Toyota High Level Orderpicker Type 7BPUE.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
7BPUE15 sn from 80001
Format: PDF,373 Pages
Language: English
Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Page Revision Page
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
Staticsafety
JackingSafe ty
Tie-Down for Transport
Towing a Disabled Unit
Welding Safety
Systems Overview .
Vehicle Specification
General System Data
Installation Instructions
Wire Guidance
Cold Storage
UL Label "EE"
Special Tools
Planned Maintenance
Maintenance Guidelines
Interval 1
Interval 2
Interval 3
Troubleshooting .
How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Troubleshooting Wiring Problems
Switches (General)
Electric Motor Tests
Battery Discharge Indicator (BDI)
Contactors
Fuses
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool
Drive Unit Troubleshooting Guide
Troubleshooting Flowcharts
Symptom Tables: Hydraulic Functions
Symptom Tables: Travel Functions
Symptom Tables: Electrical Symptoms
Codes and Tests
Operator Display Messages
Maintenance Mode
Traction Power Amplifier Fault Codes
Operator Display Fault Codes
Component Procedures
List of Component Procedures
Component Locator Photos
Covers and Finish
Tractor Covers
Operator Console Cover
Mast Guard
Decals
Steering and Controls
Operator Display
Control Handle
DriveandBrake
Driveunit
Drivewheel
Brake
Electrical Components
Battery Procedures
Motors (General)
Drive Motor
Lift Motor
Steer Motor
Traction Power Amplifier
Contactors
Contactor Tip Replacement
Fuses
Circuit Cards (General)
Switches (General)
Warning Light
Hydraulic Components
Hydraulic Manifold
Hydraulic Reservoir
Hydraulic Fluid
Solenoid Valves
Lift Pump and Motor
Lift Pressure Relief Valve Adjustment
Bleeding the Hydraulic System
Side Cylinder
Center Cylinder
Flow Control Valve
Mast Section
Three-Stage Carriage
InnerMast
Outer Mast
Two-Stage Carriage
Two-Stage Mast
Mast Bearings
Mast Disassembly and Shimming
Lift Chains. Three-Stage
Lift Chains. Two-Stage
Forks
Pallet Clamp
Loadwheels
SkidPads
Wire Guidance
System Overview
Install Kt Components
Set-Up Procedure
CodesandTests
Tests
General Troubleshooting
Troubleshooting in Flashware
Theory of Operation
Battery Plugged In
Key Switch (Sl) On
Closing Deadman Switches
Travel
Steering
Lift/Lower
Primary Memory
PinoutMatrix
Firmware Configuration
Flashware Program
Appendix
Lubrication Specification Chart
Torque Chart . Standard (Ferrous)
Torque Chart . Standard (Brass)
Torque Chart . Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Hydraulic Schematic
