This manual covers Hino W04D and W04C-T diesel engines, as well as RB145 series vehicles. The W04D engine is a 4.009L, 4-cycle, 4-cylinder, in-line, water-cooled, direct injection unit. The W04C-T engine is a 3.839L, 4-cycle, 4-cylinder, in-line, water-cooled, direct injection, turbocharged diesel engine. The manual also details the LE05S series transmission, featuring 5 forward speeds and 1 reverse with synchromesh on gears 2 through 5, and constant mesh on 1st and reverse. This comprehensive guide is designed for US Marine Power inboards and Hino RB145 series buses.
This workshop service manual provides detailed information for the maintenance and repair of the specified Hino engines and RB145 series vehicles. It includes sections on general information, engine systems, turbocharger, fuel injection, lubrication, cooling, clutch, transmission, drivetrain components, steering, braking systems, suspension, chassis, and electrical equipment. The manual is intended for both owners and professional technicians, offering step-by-step instructions, diagrams, and troubleshooting guidance to ensure optimal performance and longevity of the vehicle.
HINO W04D W04C-TI W04C-T DIESEL ENGINE WORKSHOP SERVICE + PARTS MANUAL
OWNER'S MANUAL & PARTS CATALOG ALSO INCLUDED, ALSO INCLUDED RB145 SERIES VEHICLES CHASSIS, TRANSMISSION & ELECTRICAL WORKSHOP MANUAL
APPLICABLE MODELS COVERED:
US MARINE POWER INBOARDS & HINO RB145 SERIES BUS
ENGINE COVERED:
4.009L DIESEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION W04D ENGINE
3.839L DISEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION, TURBOCHARGED W04C-T ENGINE
TRANSMISSION COVERED:
LE05S SERIES: 5 FORWARD SPEEDS, 1 REVERSE, 2,3,4,5th SYNCHROMESH, 1st & REVERSE, CONSTANTMESH
CONTENTS:
GENERAL INFORMATION
ENGINE SYSTEM
TURBOCHARGER SYSTEM
INJECTION PUMP
I.P. GOVERNOR
GENERATOR
STARTER SYSTEM
I.P. CALIBRATION SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE TROUBLESHOOTING
ENGINE TUNE-UP
CLUTCH SYSTEM (DS300 TYPE)
CLUTCH CONTROL
TRANSMISSION
TRANSMISSION CONTROL
PROPELLER SHAFT
DIFFERENTIAL CARRIER
FRONT & REAR AXLE
STEERING
POWER STEERING
SERVICE BRAKE SYSTEM
PARKING BRAKE SYSTEM
EXHAUST BRAKE
WHEEL & TIRE
SUSPENSION
CHASSIS FRAME
ELECTRICAL EQUIPMENT
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
HINO W04D W04C-TI W04C-T DIESEL ENGINE WORKSHOP SERVICE + PARTS MANUAL
OWNER'S MANUAL & PARTS CATALOG ALSO INCLUDED, ALSO INCLUDED RB145 SERIES VEHICLES CHASSIS, TRANSMISSION & ELECTRICAL WORKSHOP MANUAL
APPLICABLE MODELS COVERED:
US MARINE POWER INBOARDS & HINO RB145 SERIES BUS
ENGINE COVERED:
4.009L DIESEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION W04D ENGINE
3.839L DISEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION, TURBOCHARGED W04C-T ENGINE
TRANSMISSION COVERED:
LE05S SERIES: 5 FORWARD SPEEDS, 1 REVERSE, 2,3,4,5th SYNCHROMESH, 1st & REVERSE, CONSTANTMESH
CONTENTS:
GENERAL INFORMATION
ENGINE SYSTEM
TURBOCHARGER SYSTEM
INJECTION PUMP
I.P. GOVERNOR
GENERATOR
STARTER SYSTEM
I.P. CALIBRATION SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE TROUBLESHOOTING
ENGINE TUNE-UP
CLUTCH SYSTEM (DS300 TYPE)
CLUTCH CONTROL
TRANSMISSION
TRANSMISSION CONTROL
PROPELLER SHAFT
DIFFERENTIAL CARRIER
FRONT & REAR AXLE
STEERING
POWER STEERING
SERVICE BRAKE SYSTEM
PARKING BRAKE SYSTEM
EXHAUST BRAKE
WHEEL & TIRE
SUSPENSION
CHASSIS FRAME
ELECTRICAL EQUIPMENT
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
