This service and repair manual covers Mercury Outboard Motors manufactured between 1965 and 1989, specifically focusing on 2-stroke engines within the 40-115 HP range. These robust outboard motors are known for their reliable performance on the water, making them a popular choice for various boating applications. This manual provides comprehensive information to ensure these engines continue to operate efficiently.
The purpose of this manual is to provide detailed guidance for both do-it-yourself enthusiasts and experienced mechanics. It includes step-by-step instructions, supported by numerous photos and illustrations, covering all aspects of maintenance and repair. Key areas addressed include general maintenance schedules, lubrication, troubleshooting common issues across the electrical system, fuel, ignition, power head, and gearcase, as well as detailed procedures for component disassembly and reassembly. Wiring diagrams are also included to aid in electrical system service.
Complete Service manual for the Mercury: 2 Stroke
40 -115 HP Mercury outboards 1965 - 1986
This manual is your number one source for repair and service information. It is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your motor working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
This manual can be kept on your harddrive, burned to CDROM, printed in its entirety, or just print the pages you need!!!
Detailed substeps expand on repair procedure information.
Notes, cautions and warnings throughout each chapter pinpoint critical information.
Numbered instructions guide you through every repair procedure step by step.
Bold figure number help you quickly match illustrations with instructions.
Detailed illustrations, drawings and photos guide you through every procedure.
Enlarged inset helps you identify and examine parts in detail.
Numbered table of contents easy to use so that you can find the information you need fast.
This manual also makes it easy to diagnose and repair problems with your machines electrical system. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Tools & Techniques
* Troubleshooting
* Lubrication & Maintenance
* Tuning & Adjustments -
* Fuel, Ignition & Electrical
* Power Head
* Gearcase
* Tilt and Trim
* Wiring
* Oil Injection
* Rewind Starters
* Engine Synchronisation & Linkage
* and more...
Complete Service manual for the Mercury: 2 Stroke
40 -115 HP Mercury outboards 1965 - 1986
This manual is your number one source for repair and service information. It is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your motor working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
This manual can be kept on your harddrive, burned to CDROM, printed in its entirety, or just print the pages you need!!!
Detailed substeps expand on repair procedure information.
Notes, cautions and warnings throughout each chapter pinpoint critical information.
Numbered instructions guide you through every repair procedure step by step.
Bold figure number help you quickly match illustrations with instructions.
Detailed illustrations, drawings and photos guide you through every procedure.
Enlarged inset helps you identify and examine parts in detail.
Numbered table of contents easy to use so that you can find the information you need fast.
This manual also makes it easy to diagnose and repair problems with your machines electrical system. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Tools & Techniques
* Troubleshooting
* Lubrication & Maintenance
* Tuning & Adjustments -
* Fuel, Ignition & Electrical
* Power Head
* Gearcase
* Tilt and Trim
* Wiring
* Oil Injection
* Rewind Starters
* Engine Synchronisation & Linkage
* and more...
