This service repair manual covers the Mercury Mercruiser TKS Carburetor #41, a vital component for marine engines. Designed for repair and maintenance, this manual addresses various carburetor types, including Mercarb 2 Barrel, Weber 4 Barrel, and SAV1 Emission Fuel Systems. It provides comprehensive coverage for engine models such as the 3.0L ALPHA, 4.3L ALPHA, 5.0L ALPHA & BRAVO, and 5.7L BRAVO, with specific serial number ranges detailed for each. The manual also extends to related systems, encompassing fuel delivery, electrical, starting, ignition, charging, instrumentation, cooling, exhaust, drives, transmissions, and power steering.
The purpose of this English-language manual is to provide detailed, step-by-step instructions, illustrations, diagrams, and pictures to assist do-it-yourself and experienced mechanics in maintaining and repairing their Mercury Mercruiser carburetors and associated systems. By offering clear guidance on general information, maintenance procedures, troubleshooting, and removal/installation processes, this manual serves as an indispensable resource for ensuring the proper functioning and longevity of the marine engine. It is an inexpensive way to keep the machine working properly.
MERCURY MERCRUISER TURN KEY START CARBURETORS NUMBER #41 WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
Model Serial Number
3.0L ALPHA 0W302000
4.3L ALPHA 0W300013
5.0L ALPHA & BRAVO 0W300010
5.7L BRAVO 0W300755
CONTENTS:
IMPORTANT INFORMATION
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL AND INSTALLATION
MCM MODELS
ENGINE
ELECTRICAL SYSTEMS
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
INSTRUMENTATION
FUEL SYSTEMS
FUEL DELIVERY SYSTEM FOR CARBURETED ENGINES
MERCARB 2 BARREL CARBURETOR
WEBER 4 BARREL CARBURETOR
SAV1 EMISSION FUEL SYSTEM WITH WEBER CARBURETOR
FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
FUEL INJECTION DESCRIPTIONS AND SYSTEM OPERATION
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
FUEL INJECTION SYSTEM TROUBLESHOOTING
DIAGNOSTICS
COOLING SYSTEM
SEAWATER COOLED MODELS
CLOSED COOLED MODELS
EXHAUST SYSTEM
GENERAL
MANIFOLDS, ELBOWS AND RISERS
COLLECTORS
DRIVES
DRIVE SHAFT MODELS
POWER STEERING SYSTEM
PUMP AND RELATED COMPONENTS
VELVET DRIVE 5000 SERIES TRANSMISSION
ZF/HURTH 630 & 800 SERIES TRANSMISSION
POWER STEERING SYSTEM
TURN KEY START SYSTEM
TKS CARBURETOR SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
MERCURY MERCRUISER TURN KEY START CARBURETORS NUMBER #41 WORKSHOP SERVICE REPAIR MANUAL
MODEL COVERED:
Model Serial Number
3.0L ALPHA 0W302000
4.3L ALPHA 0W300013
5.0L ALPHA & BRAVO 0W300010
5.7L BRAVO 0W300755
CONTENTS:
IMPORTANT INFORMATION
GENERAL INFORMATION
MAINTENANCE
TROUBLESHOOTING
REMOVAL AND INSTALLATION
MCM MODELS
ENGINE
ELECTRICAL SYSTEMS
STARTING SYSTEM
IGNITION SYSTEM
CHARGING SYSTEM
INSTRUMENTATION
FUEL SYSTEMS
FUEL DELIVERY SYSTEM FOR CARBURETED ENGINES
MERCARB 2 BARREL CARBURETOR
WEBER 4 BARREL CARBURETOR
SAV1 EMISSION FUEL SYSTEM WITH WEBER CARBURETOR
FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
FUEL INJECTION DESCRIPTIONS AND SYSTEM OPERATION
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
FUEL INJECTION SYSTEM TROUBLESHOOTING
DIAGNOSTICS
COOLING SYSTEM
SEAWATER COOLED MODELS
CLOSED COOLED MODELS
EXHAUST SYSTEM
GENERAL
MANIFOLDS, ELBOWS AND RISERS
COLLECTORS
DRIVES
DRIVE SHAFT MODELS
POWER STEERING SYSTEM
PUMP AND RELATED COMPONENTS
VELVET DRIVE 5000 SERIES TRANSMISSION
ZF/HURTH 630 & 800 SERIES TRANSMISSION
POWER STEERING SYSTEM
TURN KEY START SYSTEM
TKS CARBURETOR SYSTEM
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
