This manual covers the Volvo Penta D3 Marine Diesel Engine, a 5-cylinder, 2.4-liter engine known for its robust design and efficient performance. The D3 series offers a power range from 81 kW to 140 kW (110 HP to 190 HP) and features a Common Rail Direct Injection fuel system, indirect cooling, and a wet sump lubrication system. Designed for reliability and durability in marine environments, these engines are engineered to provide consistent power and fuel efficiency.
This comprehensive Workshop Service Repair Manual provides essential information for maintaining and repairing the Volvo Penta D3 Marine Diesel Engine. It includes detailed repair instructions with illustrations, fault tracing procedures, and full overhaul guidance for disassembly and assembly. The manual also covers technical data, safety information, and specific details on the engine block, cylinder head, lubrication system, fuel system, and cooling system, ensuring that owners, mechanics, and technicians have the resources needed for proper service.
VOLVO PENTA D3 MARINE ENGINE WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 04 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
ENGINE COVERED:
D3-110i-B, D3-130i-B, D3-160i-B, D3-190i-B, D3-130A-B, D3-160A-B, D3-190A-B 5-CYLINDER MARINE ENGINES
PLEASE NOTE THAT THIS MANUAL IS FOR ABOVE MENTIONED VOLVO PENTA MARINE ENGINES ONLY
CONTENTS:
SAFETY INFORMATION
GENERAL INFORMATION
REPAIR INSTRUCTIONS
SPECIAL TOOLS
LOCATION OF ENGINE SIGNS
ENGINE, GENERAL
ENGINE BLOCK
SUMP
CYLINDER HEAD
CAMSHAFT
VALVE HOUSING / INLET MANIFOLD
CRANKSHAFT
PISTONS
TIMING GEAR
CRANKCASE BREATHER
LUBRICATION SYSTEM
FUEL SYSTEM
INLET AND EXHAUST SYSTEM
COOLING SYSTEM
SERVO SYSTEM
FAULT TRACING
SERVICE WORK
REPAIR INSTRUCTIONS
CHECKING THE ENGINE FIXTURE
ENGINE, FULL OVERHAUL
DISASSEMBLY, ENGINE
ASSEMBLY, ENGINE
OVERHAUL / CHANGE COMPONENTS
ELECTRICAL (OTHER)
TECHNICAL DATA
CONVERSION TABLE
REFERENCES TO SERVICE BULLETINS
VOLVO PENTA D3 MARINE ENGINE WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 04 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
ENGINE COVERED:
D3-110i-B, D3-130i-B, D3-160i-B, D3-190i-B, D3-130A-B, D3-160A-B, D3-190A-B 5-CYLINDER MARINE ENGINES
PLEASE NOTE THAT THIS MANUAL IS FOR ABOVE MENTIONED VOLVO PENTA MARINE ENGINES ONLY
CONTENTS:
SAFETY INFORMATION
GENERAL INFORMATION
REPAIR INSTRUCTIONS
SPECIAL TOOLS
LOCATION OF ENGINE SIGNS
ENGINE, GENERAL
ENGINE BLOCK
SUMP
CYLINDER HEAD
CAMSHAFT
VALVE HOUSING / INLET MANIFOLD
CRANKSHAFT
PISTONS
TIMING GEAR
CRANKCASE BREATHER
LUBRICATION SYSTEM
FUEL SYSTEM
INLET AND EXHAUST SYSTEM
COOLING SYSTEM
SERVO SYSTEM
FAULT TRACING
SERVICE WORK
REPAIR INSTRUCTIONS
CHECKING THE ENGINE FIXTURE
ENGINE, FULL OVERHAUL
DISASSEMBLY, ENGINE
ASSEMBLY, ENGINE
OVERHAUL / CHANGE COMPONENTS
ELECTRICAL (OTHER)
TECHNICAL DATA
CONVERSION TABLE
REFERENCES TO SERVICE BULLETINS
