This workshop manual provides comprehensive repair and service information for the Kawasaki Vulcan 900 Classic (VN900) motorcycle, applicable from the 2006 model year onward. Known for its classic cruiser styling, the Vulcan 900 Classic features a 903 cc V-Twin engine with liquid cooling and Electronic Fuel Injection (EFI) for reliable performance. Kawasaki's reputation for engineering quality and durability is evident in this model, which offers a comfortable riding experience and strong low-to-mid-range torque. This manual is designed to assist owners and technicians in maintaining the motorcycle's optimal condition and addressing any potential issues.
The scope of this manual is extensive, covering all major systems of the Vulcan 900 Classic. It includes detailed procedures for periodic maintenance, fuel system servicing, engine top-end and bottom-end repairs, clutch, transmission, wheels, tires, brakes, suspension, steering, frame, and the complete electrical system. With step-by-step instructions, troubleshooting guides, diagnostic information, and clear illustrations, this manual serves as an indispensable resource for performing everything from routine oil changes to complex engine rebuilds, ensuring the longevity and performance of your Kawasaki Vulcan 900 Classic.
KAWASAKI VULCAN 900 CLASSIC VN900 2006 ONWARD BIKE REPAIR SERVICE MANUAL
ENGINE SPECIFICATION:
Engine Type: 4-Stroke, Liquid-Cooled, SOHC, 4-Valve Cylinder Head, V-Twin
Displacement: 903 cc
Bore and Stroke : 88 x 74.2 mm
Maximum Torque: 60.8 ft•lbf @ 3,700 rpm
Compression Ratio : 9.5:1
Fuel Injection: EFI with 34 mm Keihin Throttle Bodies (X2)
Ignition: TCBI with Digital Advance
CONTENTS:
GENERAL INFORMATION
PERIODIC MAINTENANCE
FUEL SYSTEM (DFI)
COOLING SYSTEM
ENGINE TOP END
CLUTCH
ENGINE LUBRICATION SYSTEM
ENGINE REMOVAL/INSTALLATION
CRANKSHAFT/TRANSMISSION
WHEELS/TIRES
FINAL DRIVE
BRAKES
SUSPENSION
STEERING
FRAME
ELECTRICAL SYSTEM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KAWASAKI VULCAN 900 CLASSIC VN900 2006 ONWARD BIKE REPAIR SERVICE MANUAL
ENGINE SPECIFICATION:
Engine Type: 4-Stroke, Liquid-Cooled, SOHC, 4-Valve Cylinder Head, V-Twin
Displacement: 903 cc
Bore and Stroke : 88 x 74.2 mm
Maximum Torque: 60.8 ft•lbf @ 3,700 rpm
Compression Ratio : 9.5:1
Fuel Injection: EFI with 34 mm Keihin Throttle Bodies (X2)
Ignition: TCBI with Digital Advance
CONTENTS:
GENERAL INFORMATION
PERIODIC MAINTENANCE
FUEL SYSTEM (DFI)
COOLING SYSTEM
ENGINE TOP END
CLUTCH
ENGINE LUBRICATION SYSTEM
ENGINE REMOVAL/INSTALLATION
CRANKSHAFT/TRANSMISSION
WHEELS/TIRES
FINAL DRIVE
BRAKES
SUSPENSION
STEERING
FRAME
ELECTRICAL SYSTEM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
