This manual covers Mercury 30HP and 40HP 4-Stroke Outboard engines manufactured between 1999 and 2010, specifically those with serial numbers 0G760300 and above. These reliable outboard engines are engineered for a wide range of marine applications, providing consistent performance and durability on the water. This comprehensive guide is designed to assist owners and technicians in understanding and maintaining these robust powerplants.
The purpose of this manual is to provide detailed, step-by-step instructions for the maintenance, repair, and troubleshooting of your Mercury outboard engine. It includes information on general maintenance, lubrication, tune-ups, and specific procedures for disassembly, inspection, assembly, and installation of all major components. With detailed diagrams, illustrations, and color wiring diagrams, this manual serves as an essential resource for ensuring the optimal performance and longevity of your 30HP or 40HP 4-Stroke Mercury outboard.
Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Complete Factory Repair manual - Step-by-step procedures also detailed diagrams & illustrations guide you through every Repair: Removing - Disassembling - Cleaning also Inspecting - Assembling - Testing - Installation Any part of your Outboard engine As well on how to Lubricate, Maintain also Tune-up: Cleaning, Controlling, Tuning, Inspection, Synchronizing, Troubleshooting, Evaluation, Check, Replacement also much much more Mercury Outboards 30 hp (FourStroke) 40 hp (FourStroke) Strating S/N 0G760300 also Above Starting Model Year 1999 Specifications Maintenance General Information Outboard Installation Electrical Ignition Charging & Starting System Timing, Synchronizing & Adjusting Fuel System Fuel Pump Dygimanual Carburetor Emissions Powerhead Cylinder Head Cylinder Block/Crankcase Mid-Section Clamp/Swivel Brackets & Drive Shaft Housing Lower Unit Power Trim Gas Assist Manual Tilt Attachments/Control Linkage Gear Housing Shift Linkage Tiller Handle Manual Starter COLOR WIRING DIAGRAMS Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Thanks for using our manual download service. Despite compression the files can be very large. Please check you have enough storage space (can be up to 1 Gig) and you have a solid Internet connection. Sizes are mentioned on the page. IMPROVED PDF manuals have: Bookmarks, Sub bookmarks, Searchable Text, Index, Complete Factory Repair manual - Step-by-step procedures and detailed diagrams & illustrations guide you through every repair: Removing - Disassembling - Cleaning and Inspecting - Assembling - Testing - Installation Any part of your Outboard engine As well on how to Lubricate, Maintain and Tune-up: Cleaning, Controlling, Tuning, Inspection, Synchronizing, Troubleshooting, Evaluation, Check, Replacement and much much more Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Mercury Outboards 30 hp (FourStroke) 40 hp (FourStroke) Strating S/N 0G760300 and Above Starting Model Year 1999 Specifications Maintenance General Information Outboard Installation Electrical Ignition Charging & Starting System Timing, Synchronizing & Adjusting Fuel System Fuel Pump Dygimanual Carburetor Emissions Powerhead Cylinder Head Cylinder Block/Crankcase Mid-Section Clamp/Swivel Brackets & Drive Shaft Housing Lower Unit Power Trim Gas Assist Manual Tilt Attachments/Control Linkage Gear Housing Shift Linkage Tiller Handle Manual Starter Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 P.S. Manuals - your DIY specialist for repair manuals, workshop manuals and owner manuals. We have over 15.000 best quality manuals on stock for instant download. For example: Car manuals, bike manuals, lawn tractor manuals, forklift manuals, printer and copier manuals, snowmobile manuals, engine repair manuals, and more. If there are problems with the download, please contact us. Free support. Original Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Instant download
Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Complete Factory Repair manual - Step-by-step procedures also detailed diagrams & illustrations guide you through every Repair: Removing - Disassembling - Cleaning also Inspecting - Assembling - Testing - Installation Any part of your Outboard engine As well on how to Lubricate, Maintain also Tune-up: Cleaning, Controlling, Tuning, Inspection, Synchronizing, Troubleshooting, Evaluation, Check, Replacement also much much more Mercury Outboards 30 hp (FourStroke) 40 hp (FourStroke) Strating S/N 0G760300 also Above Starting Model Year 1999 Specifications Maintenance General Information Outboard Installation Electrical Ignition Charging & Starting System Timing, Synchronizing & Adjusting Fuel System Fuel Pump Dygimanual Carburetor Emissions Powerhead Cylinder Head Cylinder Block/Crankcase Mid-Section Clamp/Swivel Brackets & Drive Shaft Housing Lower Unit Power Trim Gas Assist Manual Tilt Attachments/Control Linkage Gear Housing Shift Linkage Tiller Handle Manual Starter COLOR WIRING DIAGRAMS Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Thanks for using our manual download service. Despite compression the files can be very large. Please check you have enough storage space (can be up to 1 Gig) and you have a solid Internet connection. Sizes are mentioned on the page. IMPROVED PDF manuals have: Bookmarks, Sub bookmarks, Searchable Text, Index, Complete Factory Repair manual - Step-by-step procedures and detailed diagrams & illustrations guide you through every repair: Removing - Disassembling - Cleaning and Inspecting - Assembling - Testing - Installation Any part of your Outboard engine As well on how to Lubricate, Maintain and Tune-up: Cleaning, Controlling, Tuning, Inspection, Synchronizing, Troubleshooting, Evaluation, Check, Replacement and much much more Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Mercury Outboards 30 hp (FourStroke) 40 hp (FourStroke) Strating S/N 0G760300 and Above Starting Model Year 1999 Specifications Maintenance General Information Outboard Installation Electrical Ignition Charging & Starting System Timing, Synchronizing & Adjusting Fuel System Fuel Pump Dygimanual Carburetor Emissions Powerhead Cylinder Head Cylinder Block/Crankcase Mid-Section Clamp/Swivel Brackets & Drive Shaft Housing Lower Unit Power Trim Gas Assist Manual Tilt Attachments/Control Linkage Gear Housing Shift Linkage Tiller Handle Manual Starter Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 P.S. Manuals - your DIY specialist for repair manuals, workshop manuals and owner manuals. We have over 15.000 best quality manuals on stock for instant download. For example: Car manuals, bike manuals, lawn tractor manuals, forklift manuals, printer and copier manuals, snowmobile manuals, engine repair manuals, and more. If there are problems with the download, please contact us. Free support. Original Mercury 30HP 40Hp 4-Stroke Outboard 1999-2010 Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Instant download
