The Mercury Mariner XR6 Outboard Series, encompassing models from 135 to 225 HP and manufactured in 1992 and newer, represents a robust line of 2-cycle, loop-charged engines. These outboards feature a 6-cylinder, 60-degree V configuration with displacements of 2.0L and 2.5L, designed for reliable performance in demanding marine environments. Known for their engineering quality, the XR6 series offers a range of variants including EFI and Pro Max models, catering to diverse boating needs and ensuring dependable power on the water.
This Workshop Service Repair Manual provides comprehensive guidance for the maintenance and repair of your Mercury Mariner XR6 Outboard. It covers essential areas such as general information, engine specifications, ignition and electrical systems, fuel and oil systems, powerhead, gear housing, and control linkages. Detailed procedures, troubleshooting steps, and wiring diagrams are included to assist owners, mechanics, and technicians in keeping their outboard operating at peak efficiency and ensuring longevity.
MERCURY MARINER OUTBOARD 135 150 175 200 225 XR6 WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODELS:
135-150-175-200-225
1992 & NEWER 135-150-150 XR6
150 MAGNUM III-150 EFI-175
175 EFI-200-200 EFI
150/200/225 PRO MAX
150/200/225 SUPER MAGNUM
105 JET-140 JET
WITH SERIAL NUMBER 0D082000 & ABOVE
ENGINE COVERED:
2.0L 6-CYLINDER 60-DEGREE V, 2-CYCLE, LOOP CHARGED
2.5L 6-CYLINDER 60-DEGREE V, 2-CYCLE, LOOP CHARGED
CONTENTS:
SPECIFICATIONS
MAINTENANCE
GENERAL INFORMATION
OUTBOARD MOTOR INSTALLATION
IGNITION SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
TIMING, SYNCHRONIZING & ADJUSTING
FUEL PUMP
CARBURETORS
FUEL INJECTION
OIL INJECTION
EMISSIONS SYSTEM
POWERHEAD SYSTEM
CLAMP/SWIVEL BRACKET
DRIVESHAFT HOUSING
POWER TRIM SQUARE MOTOR
ROUND MOTOR DESIGN
E- Z SHIFT GEAR HOUSING
STANDARD ROTATION
COUNTER ROTATING
GEAR CASE SYSTEM
JET OUTBOARDS
ATTACHMENTS/CONTROL LINKAGE
TRANSOM MOUNTING
REMOTE CONTROL
STEERING SYSTEM
PROPELLER SHAFT
THROTTLE MECHANISM
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
MERCURY MARINER OUTBOARD 135 150 175 200 225 XR6 WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODELS:
135-150-175-200-225
1992 & NEWER 135-150-150 XR6
150 MAGNUM III-150 EFI-175
175 EFI-200-200 EFI
150/200/225 PRO MAX
150/200/225 SUPER MAGNUM
105 JET-140 JET
WITH SERIAL NUMBER 0D082000 & ABOVE
ENGINE COVERED:
2.0L 6-CYLINDER 60-DEGREE V, 2-CYCLE, LOOP CHARGED
2.5L 6-CYLINDER 60-DEGREE V, 2-CYCLE, LOOP CHARGED
CONTENTS:
SPECIFICATIONS
MAINTENANCE
GENERAL INFORMATION
OUTBOARD MOTOR INSTALLATION
IGNITION SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
TIMING, SYNCHRONIZING & ADJUSTING
FUEL PUMP
CARBURETORS
FUEL INJECTION
OIL INJECTION
EMISSIONS SYSTEM
POWERHEAD SYSTEM
CLAMP/SWIVEL BRACKET
DRIVESHAFT HOUSING
POWER TRIM SQUARE MOTOR
ROUND MOTOR DESIGN
E- Z SHIFT GEAR HOUSING
STANDARD ROTATION
COUNTER ROTATING
GEAR CASE SYSTEM
JET OUTBOARDS
ATTACHMENTS/CONTROL LINKAGE
TRANSOM MOUNTING
REMOTE CONTROL
STEERING SYSTEM
PROPELLER SHAFT
THROTTLE MECHANISM
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
