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HYSTER CHALLENGER C177 (H40XL H50XL H60XL H2.00XL H2.50XL H3.00XL) Forklift Service Repair Manual + Parts Manual

HYSTER CHALLENGER C177 (H40XL H50XL H60XL H2.00XL H2.50XL H3.00XL) Forklift Service Repair Manual + Parts Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    C177
  • Manufactured by
    Hyster
This manual covers the HYSTER CHALLENGER C177 series forklifts, including models H40XL, H50XL, H60XL, H2.00XL, H2.50XL, and H3.00XL. These robust machines are engineered for demanding industrial applications, offering reliable performance and efficient operation. The CHALLENGER series is designed for durability and ease of maintenance, making it a trusted choice for material handling needs across various sectors.

The purpose of this comprehensive service and repair manual is to provide detailed information for the maintenance, assembly, disassembly, and servicing of your HYSTER FORKLIFT. It includes extensive coverage of the frame, engine options (GM, Mazda, Isuzu), cooling system, fuel systems, transmissions, drive and steering axles, brake system, and the hydraulic system, including tilt and lift cylinders. Additionally, it details electrical systems, instrument panels, and VISTA masts, along with periodic maintenance schedules, capacities, and specifications. This manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their equipment.

This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT. This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H40XL (C177) FORKLIFT
HYSTER CHALLENGER H50XL (C177) FORKLIFT
HYSTER CHALLENGER H60XL (C177) FORKLIFT
HYSTER CHALLENGER H2.00XL (C177) FORKLIFT
HYSTER CHALLENGER H2.50XL (C177) FORKLIFT
HYSTER CHALLENGER H3.00XL (C177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
GM ENGINE
MAZDA M4-121G ENGINE
ISUZU C240 (2.4L) ENGINE
COOLING SYSTEM
ROCHESTER CARBURETOR (GM ENG)
LPG FUEL SYSTEM
GASOLINE CARBURETOR (MAZDA)
SINGLE-SPEED PS TRANS - DESCR / OPER (T41,T42,T43)
SINGLE-SPEED PS TRANS - REPAIR (T41,T42,T43)
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRICAL SYSTEM (MAZDA)
ELECTRICAL SYSTEM (ISUZU)
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS - GM LPG (EARLY CONTROL MODULES)
MSTS - GM LPG (LATER CONTROL MODULES)
LIFT CYLINDERS
VISTA MASTS - DESCRIPTION
VISTA MASTS - REPAIR
CAPACITIES and SPECIFICATIONS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS

PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE
3. FUEL
4. ELECTRICAL
5. TRANSMISSON
6. STEERING
7. BRAKE
8. HYDRAULIC
9. MAST-VISTA TWO-STAGE LIMITED FREE LIFT
10. MAST-VISTA THREE-STAGE FULL FREE LIFT
11. MAST-VISTA TWO-STAGE FULL FREE-LIFT
12. OPTIONAL EQUIPMENT
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!


This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT. This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H40XL (C177) FORKLIFT
HYSTER CHALLENGER H50XL (C177) FORKLIFT
HYSTER CHALLENGER H60XL (C177) FORKLIFT
HYSTER CHALLENGER H2.00XL (C177) FORKLIFT
HYSTER CHALLENGER H2.50XL (C177) FORKLIFT
HYSTER CHALLENGER H3.00XL (C177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
GM ENGINE
MAZDA M4-121G ENGINE
ISUZU C240 (2.4L) ENGINE
COOLING SYSTEM
ROCHESTER CARBURETOR (GM ENG)
LPG FUEL SYSTEM
GASOLINE CARBURETOR (MAZDA)
SINGLE-SPEED PS TRANS - DESCR / OPER (T41,T42,T43)
SINGLE-SPEED PS TRANS - REPAIR (T41,T42,T43)
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRICAL SYSTEM (MAZDA)
ELECTRICAL SYSTEM (ISUZU)
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS - GM LPG (EARLY CONTROL MODULES)
MSTS - GM LPG (LATER CONTROL MODULES)
LIFT CYLINDERS
VISTA MASTS - DESCRIPTION
VISTA MASTS - REPAIR
CAPACITIES and SPECIFICATIONS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS

PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE
3. FUEL
4. ELECTRICAL
5. TRANSMISSON
6. STEERING
7. BRAKE
8. HYDRAULIC
9. MAST-VISTA TWO-STAGE LIMITED FREE LIFT
10. MAST-VISTA THREE-STAGE FULL FREE LIFT
11. MAST-VISTA TWO-STAGE FULL FREE-LIFT
12. OPTIONAL EQUIPMENT
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!

HYSTER CHALLENGER C177 (H40XL H50XL H60XL H2.00XL H2.50XL H3.00XL) Forklift Service Repair Manual + Parts Manual

HYSTER CHALLENGER C177 (H40XL H50XL H60XL H2.00XL H2.50XL H3.00XL) Forklift Service Repair Manual + Parts Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    C177
  • Manufactured by
    Hyster
This manual covers the HYSTER CHALLENGER C177 series forklifts, including models H40XL, H50XL, H60XL, H2.00XL, H2.50XL, and H3.00XL. These robust machines are engineered for demanding industrial applications, offering reliable performance and efficient operation. The CHALLENGER series is designed for durability and ease of maintenance, making it a trusted choice for material handling needs across various sectors.

The purpose of this comprehensive service and repair manual is to provide detailed information for the maintenance, assembly, disassembly, and servicing of your HYSTER FORKLIFT. It includes extensive coverage of the frame, engine options (GM, Mazda, Isuzu), cooling system, fuel systems, transmissions, drive and steering axles, brake system, and the hydraulic system, including tilt and lift cylinders. Additionally, it details electrical systems, instrument panels, and VISTA masts, along with periodic maintenance schedules, capacities, and specifications. This manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their equipment.

This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT. This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H40XL (C177) FORKLIFT
HYSTER CHALLENGER H50XL (C177) FORKLIFT
HYSTER CHALLENGER H60XL (C177) FORKLIFT
HYSTER CHALLENGER H2.00XL (C177) FORKLIFT
HYSTER CHALLENGER H2.50XL (C177) FORKLIFT
HYSTER CHALLENGER H3.00XL (C177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
GM ENGINE
MAZDA M4-121G ENGINE
ISUZU C240 (2.4L) ENGINE
COOLING SYSTEM
ROCHESTER CARBURETOR (GM ENG)
LPG FUEL SYSTEM
GASOLINE CARBURETOR (MAZDA)
SINGLE-SPEED PS TRANS - DESCR / OPER (T41,T42,T43)
SINGLE-SPEED PS TRANS - REPAIR (T41,T42,T43)
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRICAL SYSTEM (MAZDA)
ELECTRICAL SYSTEM (ISUZU)
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS - GM LPG (EARLY CONTROL MODULES)
MSTS - GM LPG (LATER CONTROL MODULES)
LIFT CYLINDERS
VISTA MASTS - DESCRIPTION
VISTA MASTS - REPAIR
CAPACITIES and SPECIFICATIONS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS

PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE
3. FUEL
4. ELECTRICAL
5. TRANSMISSON
6. STEERING
7. BRAKE
8. HYDRAULIC
9. MAST-VISTA TWO-STAGE LIMITED FREE LIFT
10. MAST-VISTA THREE-STAGE FULL FREE LIFT
11. MAST-VISTA TWO-STAGE FULL FREE-LIFT
12. OPTIONAL EQUIPMENT
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!


This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT. This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H40XL (C177) FORKLIFT
HYSTER CHALLENGER H50XL (C177) FORKLIFT
HYSTER CHALLENGER H60XL (C177) FORKLIFT
HYSTER CHALLENGER H2.00XL (C177) FORKLIFT
HYSTER CHALLENGER H2.50XL (C177) FORKLIFT
HYSTER CHALLENGER H3.00XL (C177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
GM ENGINE
MAZDA M4-121G ENGINE
ISUZU C240 (2.4L) ENGINE
COOLING SYSTEM
ROCHESTER CARBURETOR (GM ENG)
LPG FUEL SYSTEM
GASOLINE CARBURETOR (MAZDA)
SINGLE-SPEED PS TRANS - DESCR / OPER (T41,T42,T43)
SINGLE-SPEED PS TRANS - REPAIR (T41,T42,T43)
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
ELECTRICAL SYSTEM (MAZDA)
ELECTRICAL SYSTEM (ISUZU)
INSTRUMENT PANEL INDICATORS and SENDERS
MSTS - GM LPG (EARLY CONTROL MODULES)
MSTS - GM LPG (LATER CONTROL MODULES)
LIFT CYLINDERS
VISTA MASTS - DESCRIPTION
VISTA MASTS - REPAIR
CAPACITIES and SPECIFICATIONS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS

PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE
3. FUEL
4. ELECTRICAL
5. TRANSMISSON
6. STEERING
7. BRAKE
8. HYDRAULIC
9. MAST-VISTA TWO-STAGE LIMITED FREE LIFT
10. MAST-VISTA THREE-STAGE FULL FREE LIFT
11. MAST-VISTA TWO-STAGE FULL FREE-LIFT
12. OPTIONAL EQUIPMENT
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER C177 (H40XL, H50XL, H60XL, H2.00XL, H2.50XL, H3.00XL) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!