This service manual provides comprehensive information for the Hyster Forklift Brake System. Designed for reliability and performance in demanding industrial environments, Hyster forklifts are engineered with robust components to ensure operational efficiency and safety. This manual covers various models, including the S30FT, S35FT, S40FTS, H1.6FT, H1.8FT, H2.0FTS, H30FT, H35FT, H40FTS, S2.0-3.5FT, S40-70FT, S55FTS, H2.0-3.5FT, and H40-70FT. The focus on advanced brake system technology, encompassing both dry and wet brake systems, underscores Hyster's commitment to providing durable and effective material handling solutions.
The purpose of this English-language service manual is to guide owners, technicians, and mechanics through the maintenance and repair of the Hyster Forklift Brake System. It details procedures for service brakes, parking brakes, and master cylinders, including removal, disassembly, cleaning, inspection, assembly, installation, and adjustment. Specific guidance is provided for dry brake system adjustments, brake pedal adjustments, free pedal adjustments, and air removal from the brake system using both pressure bleed and brake pedal methods. Essential data, such as torque specifications, is also included to ensure proper and safe repair of the brake components.
Hyster Brake System
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177]
TABLE OF CONTENTS
General
-Dry Brake System
-Wet Brake System
Service Brakes Repair (Dry Brake)
-Remove and Disassemble
-Clean
-Inspect
-Assemble and Install
-Adjust
Parking Brake Repair
-Remove and Disassemble
-Assemble and Install
-Adjust
Master Cylinder Repair
-Remove (Dry Brake)
-Disassemble (Dry Brake)
-Clean and Inspect (Dry Brake)
-Assemble (Dry Brake)
-Bench Bleed Master Cylinder (Dry Brake)
-Install and Adjust (Dry Brake)
-Remove (Wet Brake)
-Disassemble (Wet Brake)
-Clean and Inspect (Wet Brake)
-Assemble (Wet Brake)
-Install and Adjust (Wet Brake)
Service Brakes Adjustment (Dry Brake)
Brake System Air Removal
-Using Pressure Bleed System
-Using Brake Pedal Pressure
Brake Pedal Adjustment
Free Pedal Adjustment
Torque Specifications
Hyster Brake System
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177]
TABLE OF CONTENTS
General
-Dry Brake System
-Wet Brake System
Service Brakes Repair (Dry Brake)
-Remove and Disassemble
-Clean
-Inspect
-Assemble and Install
-Adjust
Parking Brake Repair
-Remove and Disassemble
-Assemble and Install
-Adjust
Master Cylinder Repair
-Remove (Dry Brake)
-Disassemble (Dry Brake)
-Clean and Inspect (Dry Brake)
-Assemble (Dry Brake)
-Bench Bleed Master Cylinder (Dry Brake)
-Install and Adjust (Dry Brake)
-Remove (Wet Brake)
-Disassemble (Wet Brake)
-Clean and Inspect (Wet Brake)
-Assemble (Wet Brake)
-Install and Adjust (Wet Brake)
Service Brakes Adjustment (Dry Brake)
Brake System Air Removal
-Using Pressure Bleed System
-Using Brake Pedal Pressure
Brake Pedal Adjustment
Free Pedal Adjustment
Torque Specifications
