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Forklift Internal Combustion F04 Series Service Repair Manual

Forklift Internal Combustion F04 Series Service Repair Manual

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  • Model
    TB45
  • Manufactured by
    Nissan
The Nissan F04 Series Forklift is an internal combustion forklift designed for maintenance, assembly, disassembly, and servicing operations. Available with S6S (Diesel), GM 4.3 (LPG), or TB45 (Gas/LPG) engine options and featuring a Powershift Transmission, this forklift is engineered for robust performance in demanding environments. Its design emphasizes reliability and efficient operation, making it a dependable choice for various industrial applications.

This Service Repair Manual provides comprehensive technical information for the Nissan F04 series forklift. It covers essential areas including general information, cooling and electrical systems, power train, axles, brake and steering systems, and hydraulic systems. Detailed procedures for masts and forks, along with extensive engine-specific information for S6S, GM 4.3, and TB45 engines, are included. The manual also features diagnostic procedures, technical bulletins, electrical schematics, and maintenance standards, serving as an indispensable resource for owners, mechanics, and technicians to ensure optimal vehicle performance and longevity.

Nissan Forklift Internal Combustion F04 Series repair manual


This is a COMPLETE Service Repair Manual for the Nissan Forklift F04 series. This manual contains deep information about maintaining, assembly, disassembly and servicing your Nissan Forklift.

CONTENTS AS FOLLOWS:
==========
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MASTS AND FORKS
SERVICE DATA
OPTIONS
ELECTRICAL SCHEMATIC
TECHNICAL BULLETIN

S6S Engine Manual (Diesel):
GENERAL INFORMATION
MAINTENANCE STANDARDS
SPECIAL TOOLS
OVERHAUL INSTRUCTIONS
TESTING AND ADJUSTING
ENGINE ACCESSORY REMOVAL AND INSTALLATION
ENGINE PROPER
AIR INLET AND EXHAUST SYSTEMS
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
WORKSHOP THEORY

GM 4.3 Engine Manual (LPG):
Sealers, Adhesives, and Lubricants
How to Read This Manual
Special Tools and Equipment
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Determining When to Overhaul the Engine
Precautions
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical - 4.3L
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Engine Lubrication
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Carburetor, Gasoline
Electrical Throttle and Governor Control System
GM 4.3L Engine ECU Diagnostic Tester
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System - Gas
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System - LP

TB45 ENGINE (GAS/LPG):
ENGINE GENERAL
ENGINE TUNE-UP
ENGINE MECHANICAL
ENGINE LUBRICATION
ENGINE COOLING SYSTEM
ENGINE CONTROL
ENGINE FUEL SYSTEM
ENGINE ELECTRICAL SYSTEM
WIRING DIAGRAM
CIRCUIT DIAGRAM
TECHNICAL BULLETIN

==========

Model Specification: Nissan Forklift F04 series


Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES


Nissan Forklift Internal Combustion F04 Series repair manual


This is a COMPLETE Service Repair Manual for the Nissan Forklift F04 series. This manual contains deep information about maintaining, assembly, disassembly and servicing your Nissan Forklift.

CONTENTS AS FOLLOWS:
==========
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MASTS AND FORKS
SERVICE DATA
OPTIONS
ELECTRICAL SCHEMATIC
TECHNICAL BULLETIN

S6S Engine Manual (Diesel):
GENERAL INFORMATION
MAINTENANCE STANDARDS
SPECIAL TOOLS
OVERHAUL INSTRUCTIONS
TESTING AND ADJUSTING
ENGINE ACCESSORY REMOVAL AND INSTALLATION
ENGINE PROPER
AIR INLET AND EXHAUST SYSTEMS
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
WORKSHOP THEORY

GM 4.3 Engine Manual (LPG):
Sealers, Adhesives, and Lubricants
How to Read This Manual
Special Tools and Equipment
Use of RTV and Anaerobic Sealer (Gasket Eliminator)
Determining When to Overhaul the Engine
Precautions
Engine Replacement
Specifications
Major Nuts and Bolts Tightening Torque
Diagnostic Information and Procedures
Valve Train Diagnosis (Noise Diagnosis)
Engine Mechanical - 4.3L
Intake Manifold
Exhaust Manifold
Cylinder Head and Valves
Engine Lubrication
Oil Pan, Pump and Filter
Front Cover, Timing Chain, and Crankshaft Balancer
Balancer and Camshaft
Crankshaft, Flywheel, Rear Seal, and Bearings
Cylinder Block
Piston and Connecting Rod
Carburetor, Gasoline
Electrical Throttle and Governor Control System
GM 4.3L Engine ECU Diagnostic Tester
Ignition System and Distributor
Alternator and V-Belt
Alternator
Starter Motor
Fuel System - Gas
Fuel Pump and Fuel Hose
Fuel Pump Disassembly and Reassembly
Fuel System - LP

TB45 ENGINE (GAS/LPG):
ENGINE GENERAL
ENGINE TUNE-UP
ENGINE MECHANICAL
ENGINE LUBRICATION
ENGINE COOLING SYSTEM
ENGINE CONTROL
ENGINE FUEL SYSTEM
ENGINE ELECTRICAL SYSTEM
WIRING DIAGRAM
CIRCUIT DIAGRAM
TECHNICAL BULLETIN

==========

Model Specification: Nissan Forklift F04 series


Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES