This manual covers the Jungheinrich EFG-DFac series electric forklift trucks, specifically models 13, 15, 16, 16L, 18, 18L, and 20, manufactured between March 2002 and January 2004. As a leading global manufacturer of material handling equipment, Jungheinrich is renowned for its efficient and reliable industrial forklift trucks. The EFG-DFac series represents a generation of electric counterbalance forklift trucks designed for performance and longevity in demanding warehouse environments. This documentation provides original illustrated factory instructions essential for understanding and operating these robust machines.
The purpose of this comprehensive Operating and Maintenance Instructions manual is to provide detailed guidance for owners, mechanics, and technicians. It covers all essential aspects of the EFG-DFac series, including correct usage, truck description, transportation, commissioning, battery servicing, operation, driving, steering, braking, lifting device operation, load handling, parking, and decommissioning. Furthermore, the manual offers in-depth information on maintenance procedures, lubrication plans, fault location, troubleshooting, technical specifications, circuit diagrams, and safety guidelines relevant to EN standards and BGV D27 regulations, ensuring the optimal performance and safety of the forklift.
Original Illustrated Factory Operating and Maintenance Instructions for JETI Electric Fork Truck EFG-DFac Series.
Original factory manuals for JUNGHEINRICH Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
13 (03.2002-01.2004)
15 (03.2002-01.2004)
16 (03.2002-01.2004)
16L (03.2002-01.2004)
18 (03.2002-01.2004)
18L (03.2002-01.2004)
20 (03.2002-01.2004)
Format: PDF
Language: English
Contents:
A Correct use and application of the truck
B Truck description
1 Description of application
2 Description of assemblies and functions
2.1 Description of truck
3 Technical data of standard version
3.1 Types of hoist frame
3.2 Performance data
3.3 Weights (all weights in kg)
3.4 Tyre equipment
3.5 EN standards
3.6 Conditions for application
4 Location of instruction labels and identification plates
4.1 Truck identification plate
4.2 Capacity label Truck
4.3 Capacity label Fork tines (basic device)
4.4 Capacity label Attachment
C Transportation and commissioning
1 Transportation by crane
2 First commissioning
3 Moving of the truck without own drive
D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries
2 Battery types
3 Opening the battery hood with support system (optional)
4 Open battery hood
5 Charging the battery
6 Removing and installing the battery
7 Closing battery cover
8 Battery discharge indicator, battery discharge monitor, operating hour meter
E Operation
1 Safety instructions for floor conveyor operation
2 Description of the operating controls and indicators
2.1 Dashboard switches
2.2 Operating console switches
3 Information and service indication
3.1 Information indication
3.2 LED warning indicators
3.3 Keyboard assignment
3.4 Plain text alarm messages in the display
3.5 Indication of driving programs
3.6 Display indicators
3.7 Changing truck parameters
4 Commissioning the truck
4.1 Checks and actions before routine start-up
4.2 Adjustment of driver's seat
4.3 Adjusting the steering column
4.4 Provide operatability
4.5 Setting the time
4.6 Safety belt
4.7 Automatic/Mechanical Support System (optional)
5 Working with the floor conveyor
5.1 Safety regulations applicable when driving the truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the lifting device and attachments (control lever)
5.6 Operating the lifting device and attachments (Multi Pilot)
5.7 Picking up, transporting and setting down of loads
5.8 Safe parking of the truck
5.9 Trailer towing
5.10 Trailer loads
6 Fault location
6.1 Temperature monitoring
F Maintenance of the truck
1 Operating safety and environmental protection
2 Safety regulations applicable to truck maintenance
3 Servicing and inspection
4 Maintenance check list for EFG DFac 13/15/16(L)/18(L)/20
5 Lubrication plan for EFG DFac 13/15/16(L)/18(L)/20
5.1 Consumption type materials
6 Description of servicing operations
6.1 Preparation of the truck for servicing and maintenance operation
6.2 Open rear cover
6.3 Check fixing of the wheels
6.4 Desired condition of rear wheels
6.5 Check hydraulic oil level
6.6 Check the transmission oil level
6.7 Let off oil
6.8 Refill oil
6.9 Changing of hydraulic oil filter
6.10 Checking the brake fluid
6.11 Safety belt maintenance
6.12 Checking the electric fuses
6.13 Recommissioning the truck
7 Decommissioning the truck
7.1 Operations to be performed prior to decommissioning
7.2 Measures to be taken during decommissioning
7.3 Recommissioning the floor conveyor
8 Safety checks to be performed at regular intervals and following any untoward incidents (D: UVV according to BGV D27)
Original Illustrated Factory Operating and Maintenance Instructions for JETI Electric Fork Truck EFG-DFac Series.
Original factory manuals for JUNGHEINRICH Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
13 (03.2002-01.2004)
15 (03.2002-01.2004)
16 (03.2002-01.2004)
16L (03.2002-01.2004)
18 (03.2002-01.2004)
18L (03.2002-01.2004)
20 (03.2002-01.2004)
Format: PDF
Language: English
Contents:
A Correct use and application of the truck
B Truck description
1 Description of application
2 Description of assemblies and functions
2.1 Description of truck
3 Technical data of standard version
3.1 Types of hoist frame
3.2 Performance data
3.3 Weights (all weights in kg)
3.4 Tyre equipment
3.5 EN standards
3.6 Conditions for application
4 Location of instruction labels and identification plates
4.1 Truck identification plate
4.2 Capacity label Truck
4.3 Capacity label Fork tines (basic device)
4.4 Capacity label Attachment
C Transportation and commissioning
1 Transportation by crane
2 First commissioning
3 Moving of the truck without own drive
D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries
2 Battery types
3 Opening the battery hood with support system (optional)
4 Open battery hood
5 Charging the battery
6 Removing and installing the battery
7 Closing battery cover
8 Battery discharge indicator, battery discharge monitor, operating hour meter
E Operation
1 Safety instructions for floor conveyor operation
2 Description of the operating controls and indicators
2.1 Dashboard switches
2.2 Operating console switches
3 Information and service indication
3.1 Information indication
3.2 LED warning indicators
3.3 Keyboard assignment
3.4 Plain text alarm messages in the display
3.5 Indication of driving programs
3.6 Display indicators
3.7 Changing truck parameters
4 Commissioning the truck
4.1 Checks and actions before routine start-up
4.2 Adjustment of driver's seat
4.3 Adjusting the steering column
4.4 Provide operatability
4.5 Setting the time
4.6 Safety belt
4.7 Automatic/Mechanical Support System (optional)
5 Working with the floor conveyor
5.1 Safety regulations applicable when driving the truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the lifting device and attachments (control lever)
5.6 Operating the lifting device and attachments (Multi Pilot)
5.7 Picking up, transporting and setting down of loads
5.8 Safe parking of the truck
5.9 Trailer towing
5.10 Trailer loads
6 Fault location
6.1 Temperature monitoring
F Maintenance of the truck
1 Operating safety and environmental protection
2 Safety regulations applicable to truck maintenance
3 Servicing and inspection
4 Maintenance check list for EFG DFac 13/15/16(L)/18(L)/20
5 Lubrication plan for EFG DFac 13/15/16(L)/18(L)/20
5.1 Consumption type materials
6 Description of servicing operations
6.1 Preparation of the truck for servicing and maintenance operation
6.2 Open rear cover
6.3 Check fixing of the wheels
6.4 Desired condition of rear wheels
6.5 Check hydraulic oil level
6.6 Check the transmission oil level
6.7 Let off oil
6.8 Refill oil
6.9 Changing of hydraulic oil filter
6.10 Checking the brake fluid
6.11 Safety belt maintenance
6.12 Checking the electric fuses
6.13 Recommissioning the truck
7 Decommissioning the truck
7.1 Operations to be performed prior to decommissioning
7.2 Measures to be taken during decommissioning
7.3 Recommissioning the floor conveyor
8 Safety checks to be performed at regular intervals and following any untoward incidents (D: UVV according to BGV D27)
