This workshop service manual covers Jungheinrich Electric Reach Trucks, including models ETM214, ETM216, ETM320, ETM325, ETV214, ETV216, ETV320, and ETV325, all manufactured from September 2011 onwards. Jungheinrich is renowned for its robust engineering and advanced technology in the material handling sector. These electric reach trucks are designed for efficient operation in warehousing and logistics environments, offering excellent maneuverability and reliability. Their ergonomic design and advanced features contribute to productive and safe material handling operations.
This comprehensive manual provides essential factory-authorized information for the maintenance, repair, and operation of the specified Jungheinrich reach truck models. It details primary systems such as the electrical, hydraulic, and mechanical transmission systems, along with braking, steering, and mast systems. The manual includes detailed technical specifications, operating instructions, wiring diagrams, parameter settings, troubleshooting guides, and safety procedures. Its scope encompasses everything from component layout and diagnostics to detailed repair procedures for all major truck systems, enabling owners, mechanics, and technicians to maintain the vehicle effectively and minimize downtime.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Reach Truck Type ETM/ETV.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
ETM214 (from 09.2011)
ETM216 (from 09.2011)
ETM320 (from 09.2011)
ETM325 (from 09.2011)
ETV214 (from 09.2011)
ETV216 (from 09.2011)
ETV320 (from 09.2011)
ETV325 (from 09.2011)
Language: English
Format:ZIP, Contained set of PDF Manuals:
1. Operating manual, PDF, 199 Pages
2. Service manual, PDF, 741 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating Instructions
Wiring Diagrams (Electrical / Hydraulic)
Parameters
Event Messages
General Tightening Torques
BUS Systems Used
Drive Brake
- Drive Brake
Load Wheel Brake
- Load wheel brake
Electrical System
-Load wheel speed sensor
Controls
-CANCODE
-ISM Access Module (see "ISM" service manual)
-ISM Retrofit
Assistance Systems
- Lift Control
-Operation Control
-Warehouse Control
Controls
-Dead man's switch Misc. Electrical
-Fuses
-Actual Value Sensor
Wiring
-Plugs / Connectors Efficiency (Wiring diagram 99514303)
-Plugs / Connectors Semiprop Valve (Wiring diagram 99514304)
-Plugs / Connectors Full Prop Valve (Wiring diagram 99514305)
- Pin assignment for Saab connectors
Truck lighting
- Beacon (LED)
Contactors
- Contactor Design
Wheels
-Drive wheel disassembly / assembly
-Disassemble / assemble load wheel without brakes
Mechanical Transmission
-Transmission disassembly / assembly
-Removing the transmission and steering bearings
Protective mechanisms
-Overhead Guard Disassembly / Assembly
-Support Pillar Disassembly / Assembly
-Installation and removal of the panoramic windscreen
Operator platform
-Seat heating
Electrical System
-Mast staging sensor
-Free lift height sensor bearing
-Mast lift height sensor bearing
-Routing control lines
-Height cut out
Hydraulic System
-Hydraulic Speeds
-Valve block description
-Hydraulic unit disassembly / assembly
-Bleeding the hydraulics
-Safety valve test
-Adjusting the pressure relief valve
-Adjusting the hydraulics
-Hydraulic connector system service manual 14001
-Height cut out
Mast Tilt
-Tilt cylinder disassembly / assembly
Mast, Mechanical
-Mast assembly
Load Handler
-Forks service manual G1 6401.01
-Weigher Option
-Fork positioner
Mast Reach
-Adjusting the mast holder
-Adjusting the reach sensor system
-Reach cylinder assembly and disassembly
Maintenance
- Notes on how to avoid malfunctions and material damage when cleaning an industrial truck see service manual Z 0000.15
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components see service manual J 6900-09
Commissioning
-Commissioning (see Operating Instructions, Chapter C).
Steerng transmission
-Steering drive and sensor system
Electrical System
-Steer angle sensor
Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Reach Truck Type ETM/ETV.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
ETM214 (from 09.2011)
ETM216 (from 09.2011)
ETM320 (from 09.2011)
ETM325 (from 09.2011)
ETV214 (from 09.2011)
ETV216 (from 09.2011)
ETV320 (from 09.2011)
ETV325 (from 09.2011)
Language: English
Format:ZIP, Contained set of PDF Manuals:
1. Operating manual, PDF, 199 Pages
2. Service manual, PDF, 741 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating Instructions
Wiring Diagrams (Electrical / Hydraulic)
Parameters
Event Messages
General Tightening Torques
BUS Systems Used
Drive Brake
- Drive Brake
Load Wheel Brake
- Load wheel brake
Electrical System
-Load wheel speed sensor
Controls
-CANCODE
-ISM Access Module (see "ISM" service manual)
-ISM Retrofit
Assistance Systems
- Lift Control
-Operation Control
-Warehouse Control
Controls
-Dead man's switch Misc. Electrical
-Fuses
-Actual Value Sensor
Wiring
-Plugs / Connectors Efficiency (Wiring diagram 99514303)
-Plugs / Connectors Semiprop Valve (Wiring diagram 99514304)
-Plugs / Connectors Full Prop Valve (Wiring diagram 99514305)
- Pin assignment for Saab connectors
Truck lighting
- Beacon (LED)
Contactors
- Contactor Design
Wheels
-Drive wheel disassembly / assembly
-Disassemble / assemble load wheel without brakes
Mechanical Transmission
-Transmission disassembly / assembly
-Removing the transmission and steering bearings
Protective mechanisms
-Overhead Guard Disassembly / Assembly
-Support Pillar Disassembly / Assembly
-Installation and removal of the panoramic windscreen
Operator platform
-Seat heating
Electrical System
-Mast staging sensor
-Free lift height sensor bearing
-Mast lift height sensor bearing
-Routing control lines
-Height cut out
Hydraulic System
-Hydraulic Speeds
-Valve block description
-Hydraulic unit disassembly / assembly
-Bleeding the hydraulics
-Safety valve test
-Adjusting the pressure relief valve
-Adjusting the hydraulics
-Hydraulic connector system service manual 14001
-Height cut out
Mast Tilt
-Tilt cylinder disassembly / assembly
Mast, Mechanical
-Mast assembly
Load Handler
-Forks service manual G1 6401.01
-Weigher Option
-Fork positioner
Mast Reach
-Adjusting the mast holder
-Adjusting the reach sensor system
-Reach cylinder assembly and disassembly
Maintenance
- Notes on how to avoid malfunctions and material damage when cleaning an industrial truck see service manual Z 0000.15
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components see service manual J 6900-09
Commissioning
-Commissioning (see Operating Instructions, Chapter C).
Steerng transmission
-Steering drive and sensor system
Electrical System
-Steer angle sensor
