The Piaggio Gilera Nexus 500 Mk1 represents a significant entry in the maxi-scooter segment, blending the agility of a scooter with the performance and comfort typically associated with motorcycles. Introduced around 2003-2004, this Italian-manufactured model is powered by a robust 493 cc four-stroke, single-cylinder, liquid-cooled engine featuring DOHC and electronic fuel injection. Known for its substantial power output, approximately 40-45 HP, and comfortable riding position, the Nexus 500 was engineered to provide an engaging riding experience for both urban commuting and longer journeys. Its design emphasizes practicality and performance, positioning it as a capable alternative to traditional motorcycles for many riders.
This comprehensive workshop factory service repair manual provides detailed guidance for the repair and maintenance of the Piaggio Gilera Nexus 500 Mk1. It covers essential procedures including tune-ups, lubrication, and extensive engine and transmission rebuilds, along with diagnostics. The manual delves into all major systems, such as the engine, automatic CVT transmission, chassis, brakes, electrical components, and fuel system, offering step-by-step instructions, exploded diagrams, and OEM specifications. Its purpose is to equip owners, mechanics, and technicians with the necessary information to effectively maintain, troubleshoot, and repair the vehicle, ensuring optimal performance and longevity.
This is the factory/official manual used for repair and maintenance such as tune-ups, lubrication and major engine or transmission rebuild your vehicle might require
Accurate and detailed technical yet friendly and easy to follow instructions, charts and diagrams for the professional or anyone with basic mechanical knowledge to safely and easily service their vehicle.
OEM specifications such as torque, fuel pressure chart, electrical and connectors data, compression ranges, minimum and maximum tolerances, parts numbers or paint codes among other.
STEP BY STEP REPAIRS
All of the procedures in this manual are organized in a sequential, step-by-step format.
The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all disassembly, repair, assembly and inspections.
EXPLODED DIAGRAM, CHARTS ILLUSTRATIONS AND PHOTOS
Each chapter provides exploded diagrams before each disassembly section for ease in identifying correct disassembly and re-assembly procedures.
This is the factory/official manual used for repair and maintenance such as tune-ups, lubrication and major engine or transmission rebuild your vehicle might require
Accurate and detailed technical yet friendly and easy to follow instructions, charts and diagrams for the professional or anyone with basic mechanical knowledge to safely and easily service their vehicle.
OEM specifications such as torque, fuel pressure chart, electrical and connectors data, compression ranges, minimum and maximum tolerances, parts numbers or paint codes among other.
STEP BY STEP REPAIRS
All of the procedures in this manual are organized in a sequential, step-by-step format.
The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all disassembly, repair, assembly and inspections.
EXPLODED DIAGRAM, CHARTS ILLUSTRATIONS AND PHOTOS
Each chapter provides exploded diagrams before each disassembly section for ease in identifying correct disassembly and re-assembly procedures.
