This manual covers the Harley-Davidson XL/XLH Sportster motorcycles produced between 1986 and 2003. The Sportster line, a significant part of Harley-Davidson's heritage, is known for its air-cooled Evolution V-twin engine, which was introduced in 1986 and offered in 883cc, 1100cc, and 1200cc displacements throughout these years. This era also saw the evolution from a 4-speed to a 5-speed transmission, enhancing the riding experience. The Sportster is celebrated for its customizable nature and its role as an accessible entry point into the Harley-Davidson brand, embodying a classic American motorcycle aesthetic.
This comprehensive workshop service repair manual provides detailed, factory-level information essential for the maintenance and repair of your Harley-Davidson XL/XLH Sportster. It covers a wide range of systems, including general information, engine top and lower end, lubrication, maintenance, tune-ups, primary drive, clutch, transmissions (4-speed and 5-speed), fuel and emission control systems, exhaust, electrical systems, wheels, tires, suspension, steering, brakes, and bodywork. The manual includes step-by-step instructions, detailed illustrations, diagrams, specifications, and wiring schematics, making it an invaluable resource for owners, DIY mechanics, and professional technicians to perform all types of repairs, routine maintenance, and restorations.
This is the COMPLETE factory Service Repair Manual for the Harley Davidson XL/XLH Sportster Motorcycle. Production model years 1986 to 2003. This manual is very detailed and contains detailed illustrations, diagrams, specifications & wiring schematics as well as Step by Step instructions. Simple to complicated repairs can be completed effortlessly with the information provided.
This Highly Detailed Service Repair Manual Contains Everything You Will Ever Need To Repair, Maintain, Rebuild, Refurbish or Restore Your Motorcycle. This is the same manual that technicians and mechanics in dealerships & elsewhere use to service & repair your Motorcycle!
Models Covered:
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● 1996-2003 HARLEY-DAVIDSON Sportster XL1200 Custom
● 1996-2003 HARLEY-DAVIDSON Sportster XL1200 Sport
● 2002-2003 HARLEY-DAVIDSON Sportster XL883R
● 1986-1987 HARLEY-DAVIDSON Sportster XLH1100
● 1988-2003 HARLEY-DAVIDSON Sportster XLH1200
● 1986-2003 HARLEY-DAVIDSON Sportster XLH883
● 1999-2003 HARLEY-DAVIDSON Sportster XLH883 Custom
● 1986-1995 HARLEY-DAVIDSON Sportster XLH883 Deluxe
● 1987-2003 HARLEY-DAVIDSON Sportster XLH883 Hugger
This Manual Covers:
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01. General Information
02. Troubleshooting
03. Lubrication, Maintenance & Tune-up
04. Engine Top End
05. Engine Lower End
06. Primary Drive & Clutch (1986-1990 Models)
07. Primary Drive & Clutch (1991-2003 Models)
08. 4-Speed Transmission (1986-1990 Models)
09. 5-Speed Transmission (1991-2003 Models)
10. Fuel, Emission Control & Exhaust Systems (1986-1987 Models)
11. Fuel, Emission Control & Exhaust Systems (1988-2003 Models)
12. Electrical System
13. Wheels, Tires & Secondary Drive
14. Front Suspension & Steering
15. Rear Suspension
16. Brakes
17. Body
18. Index
19. Wiring Diagrams
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Model Specification: Harley Davidson XL/XLH Sportster
Model Year: 1986-2003
Total Pages: 637
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
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This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
ALL Service Repair Manual are INSTANT DOWNLOAD, it means no shipping cost or waiting for a CD or paper manual to arrive in the mail. you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards and paypal.
Looking for some other service, repair or parts manual? please check:
Thanks for visiting!
This is the COMPLETE factory Service Repair Manual for the Harley Davidson XL/XLH Sportster Motorcycle. Production model years 1986 to 2003. This manual is very detailed and contains detailed illustrations, diagrams, specifications & wiring schematics as well as Step by Step instructions. Simple to complicated repairs can be completed effortlessly with the information provided.
This Highly Detailed Service Repair Manual Contains Everything You Will Ever Need To Repair, Maintain, Rebuild, Refurbish or Restore Your Motorcycle. This is the same manual that technicians and mechanics in dealerships & elsewhere use to service & repair your Motorcycle!
Models Covered:
=========
● 1996-2003 HARLEY-DAVIDSON Sportster XL1200 Custom
● 1996-2003 HARLEY-DAVIDSON Sportster XL1200 Sport
● 2002-2003 HARLEY-DAVIDSON Sportster XL883R
● 1986-1987 HARLEY-DAVIDSON Sportster XLH1100
● 1988-2003 HARLEY-DAVIDSON Sportster XLH1200
● 1986-2003 HARLEY-DAVIDSON Sportster XLH883
● 1999-2003 HARLEY-DAVIDSON Sportster XLH883 Custom
● 1986-1995 HARLEY-DAVIDSON Sportster XLH883 Deluxe
● 1987-2003 HARLEY-DAVIDSON Sportster XLH883 Hugger
This Manual Covers:
=========
01. General Information
02. Troubleshooting
03. Lubrication, Maintenance & Tune-up
04. Engine Top End
05. Engine Lower End
06. Primary Drive & Clutch (1986-1990 Models)
07. Primary Drive & Clutch (1991-2003 Models)
08. 4-Speed Transmission (1986-1990 Models)
09. 5-Speed Transmission (1991-2003 Models)
10. Fuel, Emission Control & Exhaust Systems (1986-1987 Models)
11. Fuel, Emission Control & Exhaust Systems (1988-2003 Models)
12. Electrical System
13. Wheels, Tires & Secondary Drive
14. Front Suspension & Steering
15. Rear Suspension
16. Brakes
17. Body
18. Index
19. Wiring Diagrams
--------------
Model Specification: Harley Davidson XL/XLH Sportster
Model Year: 1986-2003
Total Pages: 637
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
--------------
This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
ALL Service Repair Manual are INSTANT DOWNLOAD, it means no shipping cost or waiting for a CD or paper manual to arrive in the mail. you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards and paypal.
Looking for some other service, repair or parts manual? please check:
Thanks for visiting!
