This manual covers Harley-Davidson Sportster models, including XL, XLH, and XLCH variants, produced from 1959 through 1969. Known for their air-cooled, 45-degree V-twin engines, these motorcycles represent a significant era in American motorcycling. The Sportster line, established in 1957, evolved with characteristic Ironhead overhead valve engines, offering performance and a distinct riding experience. These machines are recognized for their robust mechanicals and the legacy of V-twin engineering, making them a cornerstone of Harley-Davidson's history and a popular choice for enthusiasts and restorers.
This comprehensive service and repair manual provides essential technical data and procedural guidance for owners, mechanics, and technicians. It covers all major systems, including the engine, transmission, chassis, and electrical system, with detailed instructions for repair, maintenance, and troubleshooting. Topics range from routine service intervals and fluid specifications to complete engine teardowns and transmission overhauls. Specific procedures for carburetor adjustments, valve clearance, ignition timing, and common problem resolution are thoroughly explained, ensuring the longevity and optimal performance of your Harley-Davidson Sportster.
Instant download of a repair manual for 1959-1969 Harley-Davidson Sportster motorcycles. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. 230 pages.
Has clickable chapters and is searchable so you can easily find what youre looking for. PDF has no restrictions on printing or saving/burning to disc.
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
TAGS
59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, hull, schedule, light, psi, magneto, track, motor, four, coolant, drive shaft, battery, schematic, jug, panels, size, no spark, problems, swingarm, rod, suspension, idle, instructions, crank, drive, cables, carboretor, reference, change coolant, valves, plug, storage, cams, transmission, bar, thrust plate, ski, tork, kickstart, seat, propulsion system, plate, axle, coil, cylinder, problem, cam, fix, tank, rectifier, electric, clutch, boot, ignition, wheel, compression ratio, piston, viscosity, length, shaft, pgm-fi, crankshaft, fix, switchs, rotors, workshop, intake, handle, flywheel, lubrication, error code, fenders, starter, guide, troubleshoot, start, specs, plastic, boots, pads, carburetor, tire, slow jet, error codes, kicker, oversize, efi, skis, information, plastics, trouble, operation, troubleshooting, charging, fender, adjust, guides, main jet, strut, tires, frame, lights, clutch, flush, system, rebuild, mixture screw, cooler, jet pump, fuel injection, fuse, cover, muffler, regulator, camshaft, instruction, air, tree, brake, bore, stator, pilot jet, side, line, rear, throttle cable, pump, gearshift, shop, charge, starting, carburettor, installation, rotor, torque specs, valve clearance, bars, width, fluid, trees, diy, chart, triple, speed, forks, weight, carb, online, displacement, parts, brakes, switches, exhaust, electronic, fuel pump, diagram, switch, spring, primary reduction gear, radiator, hydraulic, linkage, body, kick, oversized, install, reverse, which engine oil, data, connecting rod, over, gas, specifications, conrod, downloadable, front, stroke, overhaul, fuel, struts, head, performance, drive train, swinger, illustration, bogey, steering
Instant download of a repair manual for 1959-1969 Harley-Davidson Sportster motorcycles. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. 230 pages.
Has clickable chapters and is searchable so you can easily find what youre looking for. PDF has no restrictions on printing or saving/burning to disc.
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
TAGS
59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, hull, schedule, light, psi, magneto, track, motor, four, coolant, drive shaft, battery, schematic, jug, panels, size, no spark, problems, swingarm, rod, suspension, idle, instructions, crank, drive, cables, carboretor, reference, change coolant, valves, plug, storage, cams, transmission, bar, thrust plate, ski, tork, kickstart, seat, propulsion system, plate, axle, coil, cylinder, problem, cam, fix, tank, rectifier, electric, clutch, boot, ignition, wheel, compression ratio, piston, viscosity, length, shaft, pgm-fi, crankshaft, fix, switchs, rotors, workshop, intake, handle, flywheel, lubrication, error code, fenders, starter, guide, troubleshoot, start, specs, plastic, boots, pads, carburetor, tire, slow jet, error codes, kicker, oversize, efi, skis, information, plastics, trouble, operation, troubleshooting, charging, fender, adjust, guides, main jet, strut, tires, frame, lights, clutch, flush, system, rebuild, mixture screw, cooler, jet pump, fuel injection, fuse, cover, muffler, regulator, camshaft, instruction, air, tree, brake, bore, stator, pilot jet, side, line, rear, throttle cable, pump, gearshift, shop, charge, starting, carburettor, installation, rotor, torque specs, valve clearance, bars, width, fluid, trees, diy, chart, triple, speed, forks, weight, carb, online, displacement, parts, brakes, switches, exhaust, electronic, fuel pump, diagram, switch, spring, primary reduction gear, radiator, hydraulic, linkage, body, kick, oversized, install, reverse, which engine oil, data, connecting rod, over, gas, specifications, conrod, downloadable, front, stroke, overhaul, fuel, struts, head, performance, drive train, swinger, illustration, bogey, steering
