This manual pertains to the Harley-Davidson Predelivery and Setup procedures for the 2005 model year. Harley-Davidson motorcycles are renowned for their distinctive V-twin engines, iconic styling, and a rich heritage dating back to 1903. The 2005 lineup continued this legacy, featuring models across the Sportster, Dyna, Softail, V-Rod, and Touring families, powered by robust air-cooled V-twin engines, typically the 1450cc Twin Cam 88. These machines are engineered for riders seeking an authentic American motorcycle experience, emphasizing reliability, performance, and a unique riding character.

The purpose of this Predelivery and Setup Manual is to provide authorized Harley-Davidson dealerships with comprehensive instructions for the meticulous inspection and preparation of new motorcycles before customer handover. It covers essential procedures including engine preparation, chassis assembly, suspension setup, brake system checks, electrical system verification, and wheel and tire inspection. Additionally, it details fluid filling, torque specifications, adjustment procedures for controls and fuel systems, and critical safety inspections. This manual ensures that each motorcycle meets Harley-Davidson's stringent quality standards, guaranteeing optimal performance and customer satisfaction from the very first ride.