This workshop service manual covers a range of Kawasaki KLX models, including the KLX110 (2000-2010), KLX250/KLX250R (1993-1998), and KLX250S/KLX250SF and KLX250S D-TRACKER X (2009-2016). These versatile off-road and dual-sport motorcycles are known for their robust engineering and reliable performance, powered by efficient 1-cylinder, 4-stroke engines in displacements of 111cc and 249cc, featuring air-cooled or liquid-cooled configurations with SOHC or DOHC valve trains. This manual is designed to assist owners and technicians in understanding and maintaining these capable machines.
This comprehensive manual provides detailed instructions and technical information essential for the upkeep and repair of your Kawasaki KLX motorcycle. It includes sections on general information, safety precautions, specifications, special tools, and detailed procedures for all major systems, including the fuel, cooling, engine, clutch, lubrication, transmission, brakes, suspension, steering, frame, and electrical systems. Furthermore, it offers troubleshooting guidance and wiring diagrams, empowering both professional mechanics and DIY enthusiasts to perform maintenance and repairs effectively, ensuring the longevity and optimal performance of the vehicle.
KAWASAKI KLX110 KLX250 SERIES BIKE WORKSHOP SERVICE REPAIR MANUAL
"PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED"
MODEL COVERED:
KAWASAKI KLX110: 2000-2010
KAWASAKI KLX250 KLX250R: 1993-1998
KAWASAKI KLX250S KLX250SF: 2009-2016 (CARBURETOR VERSION)
KAWASAKI KLX250S D-TRACKER X: 2009-2016 (DIRECT FUEL INJECTION VERSION)
ENGINE COVERED:
111 cc 1-CYLINDER, 4-STROKE, AIR-COOLED, SOHC(KLX110)
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC(KLX250/KLX250R/KLX250S)
249 cc 1-CYLINDER, 4-STROKE, 4-VALVE, LIQUID-COOLED, DOHC(KLX250S D-TRACKER X)
CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CABLE-WIRE-HOSE ROUTING
FUEL SYSTEM
DIRECT FUEL INJECTION
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
FUEL TANK & THROTTLE GRIP
COOLING SYSTEM
WATER PUMP-RADIATOR
THERMOSTAT-HOSE & PIPE
ENGINE TOP END
EXHAUST SYSTEM
CYLINDERHEAD-CYLINDER
VALVES-PISTON-MUFFLER
CAMSHAFT CHAIN TENSIONER
CLUTCH SYSTEM
ENGINE LUBRICATION
OIL PIPE & OIL PUMP
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKCASE-CRANKSHAFT
EXTERNAL SHIFT MECHANISM
PRIMARY GEAR-BALANCER
TRANSMISSION SYSTEM
WHEELS AND TIRES
FINAL DRIVE-DRIVE CHAIN
SPROCKET & COUPLING
BRAKES SYSTEM
SUSPENSION SYSTEM
SHOCK ABSORBER & SWINGRAM
TIE-ROD & ROCKER ARM
STEERING & HANDLEBAR
FRAME & FAIRINGS
ELECTRICAL SYSTEM
BATTERY & CHARGING SYSTEM
IGNITION SYSTEM
STARTER MOTOR CLUTCH
LIGHTING SYSTEM
ELECTRIC STARTER SYSTEM
METERS-GAUGE-SWITCHES
TROUBLESHOOTING
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
KAWASAKI KLX110 KLX250 SERIES BIKE WORKSHOP SERVICE REPAIR MANUAL
"PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED"
MODEL COVERED:
KAWASAKI KLX110: 2000-2010
KAWASAKI KLX250 KLX250R: 1993-1998
KAWASAKI KLX250S KLX250SF: 2009-2016 (CARBURETOR VERSION)
KAWASAKI KLX250S D-TRACKER X: 2009-2016 (DIRECT FUEL INJECTION VERSION)
ENGINE COVERED:
111 cc 1-CYLINDER, 4-STROKE, AIR-COOLED, SOHC(KLX110)
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC(KLX250/KLX250R/KLX250S)
249 cc 1-CYLINDER, 4-STROKE, 4-VALVE, LIQUID-COOLED, DOHC(KLX250S D-TRACKER X)
CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CABLE-WIRE-HOSE ROUTING
FUEL SYSTEM
DIRECT FUEL INJECTION
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
FUEL TANK & THROTTLE GRIP
COOLING SYSTEM
WATER PUMP-RADIATOR
THERMOSTAT-HOSE & PIPE
ENGINE TOP END
EXHAUST SYSTEM
CYLINDERHEAD-CYLINDER
VALVES-PISTON-MUFFLER
CAMSHAFT CHAIN TENSIONER
CLUTCH SYSTEM
ENGINE LUBRICATION
OIL PIPE & OIL PUMP
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKCASE-CRANKSHAFT
EXTERNAL SHIFT MECHANISM
PRIMARY GEAR-BALANCER
TRANSMISSION SYSTEM
WHEELS AND TIRES
FINAL DRIVE-DRIVE CHAIN
SPROCKET & COUPLING
BRAKES SYSTEM
SUSPENSION SYSTEM
SHOCK ABSORBER & SWINGRAM
TIE-ROD & ROCKER ARM
STEERING & HANDLEBAR
FRAME & FAIRINGS
ELECTRICAL SYSTEM
BATTERY & CHARGING SYSTEM
IGNITION SYSTEM
STARTER MOTOR CLUTCH
LIGHTING SYSTEM
ELECTRIC STARTER SYSTEM
METERS-GAUGE-SWITCHES
TROUBLESHOOTING
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
