The Kawasaki KDX200 is a performance-oriented dual-sport motorcycle, produced for model years 1998 through 2004. This versatile machine features a potent two-stroke, single-cylinder engine, known for its strong powerband, and is equipped with advanced suspension for its era, including upside-down front forks and a Uni-Trak rear monoshock system. Its robust construction and off-road prowess, combined with street legality in many markets, made it a popular choice for motocross, enduro, and trail riding. The KDX200 is celebrated for its agility and capability, embodying Kawasaki's heritage in producing capable off-road motorcycles.
This comprehensive service manual provides detailed information for the maintenance, repair, and troubleshooting of the Kawasaki KDX200 models from 1998 to 2004. It covers all essential systems, including complete engine overhaul procedures for the two-stroke engine, fuel system adjustments, ignition and cooling system maintenance, and transmission and drivetrain service. Detailed instructions are also provided for suspension rebuilding, brake system servicing, and electrical system diagnostics. This manual is an indispensable resource for owners, technicians, and mechanics, offering step-by-step guidance, technical specifications, and diagnostic procedures to ensure the optimal performance and longevity of the vehicle.
