The Kawasaki KDX200, specifically the Second Generation models (KDX200-E/F) produced between 1989 and 1994, is an off-road/enduro motorcycle renowned for its versatility in trail riding and competitive events. This model is characterized by its liquid-cooled, 198cc two-stroke engine featuring reed valve intake and Kawasaki's KIPS powervalve system, which optimizes power delivery. It also boasts Kayaba USD front forks, Uni-Trak rear suspension, and powerful hydraulic disc brakes front and rear. The KDX200's engineering emphasizes durability and performance, making it a respected machine within its class, competing against other prominent off-road motorcycles of its era.
This comprehensive Workshop Service Manual (WSM) provides complete service and repair information for the Kawasaki KDX200 motorcycles from 1989 to 1994. It covers all essential systems, including detailed procedures for engine disassembly, assembly, and tuning; transmission and drivetrain service; chassis and suspension overhaul; brake system maintenance; and electrical system diagnostics. The manual also includes preventative maintenance schedules, troubleshooting guides, and extensive technical specifications such as torque values and clearances. Its depth of information is suitable for both professional mechanics and experienced DIY enthusiasts, enabling them to maintain, repair, and optimize their KDX200 for peak performance and longevity.