This manual covers the Kawasaki KDX200, a versatile off-road motorcycle produced from 1989 to 1994. This first-generation model, often designated with chassis codes KDX200-A1 through KDX200-A7, is recognized for its strong mid-range power, capable suspension, and user-friendly nature for a two-stroke machine. Its engineering quality and reliability made it a popular choice for both trail riding and Enduro applications, competing effectively against other 200cc-class off-road bikes of its era. The KDX200 features a 198cc liquid-cooled two-stroke engine with Kawasaki's KIPS power valve system, a 6-speed transmission, and hydraulic disc brakes front and rear.
This Workshop Service and Repair Manual provides comprehensive guidance for maintaining and repairing your Kawasaki KDX200. It details procedures for engine disassembly and assembly, fuel system servicing, cooling system maintenance, transmission and clutch operation, brake system service, suspension adjustments, and electrical system troubleshooting, complete with wiring diagrams. The manual also includes routine maintenance tasks, diagnostic procedures for common issues, and specific instructions for engine rebuilds. With factory-level detail, illustrations, exploded views, torque specifications, and a parts catalog, this manual is an essential resource for owners and technicians to ensure the longevity and optimal performance of their KDX200.
KAWASAKI KDX200 KDX-200 BIKE 1989-1994 WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 21 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
PARTS CATALOGUE ALSO INCLUDED
ENGINE COVERED:
198 cc 1-CYLINDER, 2-STROKE, LIQUID-COOLED
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
TIGHTENING TORQUE
FUEL SYSTEM
CARBURETORS
AIR CLEANER SYSTEM
FUEL TANK SYSTEM
EMISSION CONTROL
COOLING SYSTEM
RADIATOR-THERMOSTAT
ENGINE TOP END
CYLINDER HEAD-CAMSHAFT
VALVE-PISTON-MUFFLER
CLUTCH SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT-CONNECTING ROD
TRANSMISSION SYSTEM
STARTER MOTOR
WHEEL AND TIRE
HUB BEARINGS
GEAR HOUSING SYSTEM
FINAL DRIVE SYSTEM
BRAKE SYSTEM
SUSPENSION-FORK
SWING ARM-ROCKER ARM
SHOCK ABSORBER
STEERING SYSTEM
FRAME & FENDERS
ELECTRICAL SYSTEM
BATTERY & ALTERNATOR
CHARGING SYSTEM
IGNITION SYSTEM
MAINTENANCE
LIGHTING SYSTEM
METER-GAUGES-SWITCHES
WIRING DIAGRAM
KAWASAKI KDX200 KDX-200 BIKE 1989-1994 WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 21 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
PARTS CATALOGUE ALSO INCLUDED
ENGINE COVERED:
198 cc 1-CYLINDER, 2-STROKE, LIQUID-COOLED
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
TIGHTENING TORQUE
FUEL SYSTEM
CARBURETORS
AIR CLEANER SYSTEM
FUEL TANK SYSTEM
EMISSION CONTROL
COOLING SYSTEM
RADIATOR-THERMOSTAT
ENGINE TOP END
CYLINDER HEAD-CAMSHAFT
VALVE-PISTON-MUFFLER
CLUTCH SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT-CONNECTING ROD
TRANSMISSION SYSTEM
STARTER MOTOR
WHEEL AND TIRE
HUB BEARINGS
GEAR HOUSING SYSTEM
FINAL DRIVE SYSTEM
BRAKE SYSTEM
SUSPENSION-FORK
SWING ARM-ROCKER ARM
SHOCK ABSORBER
STEERING SYSTEM
FRAME & FENDERS
ELECTRICAL SYSTEM
BATTERY & ALTERNATOR
CHARGING SYSTEM
IGNITION SYSTEM
MAINTENANCE
LIGHTING SYSTEM
METER-GAUGES-SWITCHES
WIRING DIAGRAM
