The 1996 Kawasaki KLX250-D4 is a versatile dual-sport motorcycle designed for both off-road exploration and light street use. Featuring a liquid-cooled, four-stroke, 249cc engine with a semi-double cradle steel frame, it offers a balanced blend of performance and durability. Its robust construction, coupled with a telescopic front fork and Uni-Trak rear suspension, provides capable handling across varied terrains. The KLX250-D4 was positioned as a reliable and user-friendly option in its segment, competing with models from other major manufacturers and known for its enduring build quality.
This Factory Service Manual provides comprehensive guidance for the maintenance and repair of the 1996 Kawasaki KLX250-D4. It covers all essential systems, including the engine, transmission, chassis, brakes, and electrical components. Detailed procedures for routine maintenance, such as oil changes and filter replacements, are included alongside in-depth instructions for major overhauls and troubleshooting. This manual is an indispensable resource for owners, technicians, and mechanics seeking to preserve the performance and longevity of their KLX250-D4.