The KLX450R, produced from 2007 onward, is a robust off-road motorcycle engineered for demanding terrain and competitive riding. Building on a rich heritage in performance and off-road innovation, this model combines a potent 449cc DOHC liquid-cooled engine with a durable chassis designed for agility and control. Its design prioritizes reliability and rider capability, making it a capable machine for both motocross and enduro applications. The KLX450R represents a significant iteration in the off-road lineup, offering a blend of power and handling expected from a performance-oriented dirt bike.
This comprehensive workshop service and repair manual provides essential information for the maintenance and repair of your KLX450R. It covers all major systems, including the engine, fuel, drivetrain, brakes, suspension, steering, frame, and electrical components, with detailed procedures for disassembly, assembly, and troubleshooting. Included are periodic maintenance schedules, technical specifications, and guidance on special tools. This manual is designed to assist owners, mechanics, and technicians in keeping the KLX450R in optimal condition, ensuring its performance and longevity.
KAWASAKI KLX450R KLX 450R BIKE 2007 ONWARD WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
OWNER'S MANUAL & PARTS CATALOG ALSO INCLUDED
ENGINE COVERED:
449 cc 4-STROKE, 1-CYLINDER, 4-VALVE, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
PERIODIC MAINTENANCE
TIGHTENING TORQUE
SPECIAL TOOLS
FUEL SYSTEM
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
EVAPORATIVE EMISSION
EXHAUST SYSTEM
ENGINE TOP END
CYLINDERHEAD-CYLINDER
VALVES AND PISTON
CAMSHAFT-CRANKSHAFT
FLYWHEEL HOUSING
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE BOTTOM END
COOLING SYSTEM
LUBRICATION SYSTEM
CRACKSHAFT/TRANSMISSION
WHEELS & TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
STEERING
FRAME SYSTEM
CLUTCH SYSTEM
FRONT & REAR FORK
SWINGRAM SYSTEM
SHOCK ABSORBER
TIE-ROD & ROCKER ARM
CHARGING SYSTEM
STARTING SYSTEM
IGNITION SYSTEM
LIGHTING SYSTEM
ELECTRICAL SYSTEM
WIRING DIAGRAM
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KAWASAKI KLX450R KLX 450R BIKE 2007 ONWARD WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
OWNER'S MANUAL & PARTS CATALOG ALSO INCLUDED
ENGINE COVERED:
449 cc 4-STROKE, 1-CYLINDER, 4-VALVE, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
PERIODIC MAINTENANCE
TIGHTENING TORQUE
SPECIAL TOOLS
FUEL SYSTEM
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
EVAPORATIVE EMISSION
EXHAUST SYSTEM
ENGINE TOP END
CYLINDERHEAD-CYLINDER
VALVES AND PISTON
CAMSHAFT-CRANKSHAFT
FLYWHEEL HOUSING
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE BOTTOM END
COOLING SYSTEM
LUBRICATION SYSTEM
CRACKSHAFT/TRANSMISSION
WHEELS & TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
STEERING
FRAME SYSTEM
CLUTCH SYSTEM
FRONT & REAR FORK
SWINGRAM SYSTEM
SHOCK ABSORBER
TIE-ROD & ROCKER ARM
CHARGING SYSTEM
STARTING SYSTEM
IGNITION SYSTEM
LIGHTING SYSTEM
ELECTRICAL SYSTEM
WIRING DIAGRAM
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
