2008 KTM 450 EXC-R 450 EXC-R SIX DAYS 450 EX SIX DAYS-R 450 XCR-W 530 EXC-R 530 XCR-W Motorcycle Engine Service Repair Manual

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Model

450
Manufactured by

KTM

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This manual covers the KTM 450 EXC-R, EXC-R SIX DAYS, XCR-W, and 530 EXC-R, EXC-R SIX DAYS, XCR-W motorcycles from the 2008 model year. KTM is renowned for its 'Ready to Race' philosophy, emphasizing potent performance and off-road capability. These high-performance enduro motorcycles, built with a focus on aggressive styling and advanced WP suspension components, are designed for demanding off-road riding. The 450cc and 530cc variants, powered by liquid-cooled, four-stroke single-cylinder LC4 engines, offer robust performance characteristics, making them competitive in the enduro segment.

This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of your KTM motorcycle. It covers all major systems, including the engine and powertrain, chassis and suspension, electrical and lighting, bodywork, and braking system. Within its pages, you will find step-by-step procedures for routine maintenance, engine disassembly and assembly, component-level repairs, and troubleshooting. Technical data, specifications, wiring diagrams, and special tool requirements are also included, making this manual an indispensable resource for owners and technicians alike, ensuring optimal performance and longevity of your vehicle.

This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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Models Covered:

2008 KTM 450 EXC-R EU
2008 KTM 450 EXC-R AUS/UK
2008 KTM 450 EXC-R SIX DAYS
2008 KTM 450 EXC-R USA
2008 KTM 450 XCR-W USA
2008 KTM 450 XCR-W ZA
2008 KTM 530 EXC-R EU
2008 KTM 530 EXC-R AUS/UK
2008 KTM 530 EXC-R SIX DAYS
2008 KTM 530 EXC-R USA
2008 KTM 530 XCR-W USA
2008 KTM 530 XCR-W ZA

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Manual Contents:

Fork, Triple Clamp
Frame
Shock Absorber, Swingarm
Exhaust
Air Filter
Fuel Tank, Seat, Trim
Mask, Fender
Front Wheel
Rear Wheel
Wiring Harness, Battery
Brake System
Light System, Instruments
Engine
Disassembling The Engine
Engine - Work On Individual Parts
Assembling The Engine
Carburetor
Clutch
Transmission
Water Pump, Cooling System
Lubrication System
Ignition System
Electric Starter
Troubleshooting
Technical Data - Engine
Technical Data - Tolerance, Wear Limits Of Engine
Technical Data - Engine Tightening Torques
Technical Data - Carburetor
Technical Data - Carburetor Tightening Torques
Technical Data - Chassis
Technical Data - Fork
Technical Data - Shock Absorber
Technical Data - Chassis Tightening Torques
Cleaning
Storage
Greasing And Service Table
Wiring Diagram
Substances
Auxiliary Substances
Special Tools
Standards

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader