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KTM 640 SuperMOTO 1998-2005 Service Repair Workshop Manual

KTM 640 SuperMOTO 1998-2005 Service Repair Workshop Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    640
  • Manufactured by
    KTM
The KTM 640 Supermoto, produced from 1998 to 2005, represents a potent fusion of Austrian engineering prowess and aggressive Supermoto styling. Built upon KTM's renowned LC4 engine platform, this single-cylinder, 4-stroke motorcycle delivers exhilarating performance suitable for both spirited street riding and occasional track use. Its design emphasizes agility and rider engagement, characteristic of KTM's performance-oriented heritage. With a focus on robust construction and rider-centric features, the 640 Supermoto offers a compelling package for enthusiasts seeking a capable and exciting machine.

This comprehensive Service Repair Workshop Manual provides detailed guidance for the maintenance, repair, and servicing of the KTM 640 Supermoto models from 1998 through 2005. It covers all essential systems, including the engine, fuel system, cooling system, and electrical components, with specific attention to procedures like routine maintenance, troubleshooting, disassembly, and assembly. The manual includes critical technical specifications, torque values, wiring diagrams, and diagnostic procedures, supported by clear illustrations. Designed for owners and technicians alike, this manual aims to facilitate efficient and accurate upkeep, ensuring the longevity and optimal performance of your vehicle.

KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual

This is KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.

All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005.

The manual covers:
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE IDENTIFICATION
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 GENERAL PRECAUTIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 MAINTENANCE CHECK LIST
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 CHECK AND MAINTENANCE
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SPECIAL TOOLS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE BODY
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TROUBLESHOOTING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SERVICING SPECIFICATIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TIGHTENING TORQUES
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 DISASSEMBLING AND SERVICING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 COOLING SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL FILTER
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ELECTRICAL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ALTERNATOR
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 REGULATOR
PLUS A LOT MORE INFO!!!

For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.

Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.

Written by the manufacturers, KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.

The KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual for later use!

This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.

Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!













KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual

This is KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.

All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005.

The manual covers:
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE IDENTIFICATION
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 GENERAL PRECAUTIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 MAINTENANCE CHECK LIST
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 CHECK AND MAINTENANCE
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SPECIAL TOOLS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE BODY
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TROUBLESHOOTING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SERVICING SPECIFICATIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TIGHTENING TORQUES
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 DISASSEMBLING AND SERVICING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 COOLING SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL FILTER
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ELECTRICAL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ALTERNATOR
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 REGULATOR
PLUS A LOT MORE INFO!!!

For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.

Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.

Written by the manufacturers, KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.

The KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual for later use!

This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.

Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!












KTM 640 SuperMOTO 1998-2005 Service Repair Workshop Manual

KTM 640 SuperMOTO 1998-2005 Service Repair Workshop Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    640
  • Manufactured by
    KTM
The KTM 640 Supermoto, produced from 1998 to 2005, represents a potent fusion of Austrian engineering prowess and aggressive Supermoto styling. Built upon KTM's renowned LC4 engine platform, this single-cylinder, 4-stroke motorcycle delivers exhilarating performance suitable for both spirited street riding and occasional track use. Its design emphasizes agility and rider engagement, characteristic of KTM's performance-oriented heritage. With a focus on robust construction and rider-centric features, the 640 Supermoto offers a compelling package for enthusiasts seeking a capable and exciting machine.

This comprehensive Service Repair Workshop Manual provides detailed guidance for the maintenance, repair, and servicing of the KTM 640 Supermoto models from 1998 through 2005. It covers all essential systems, including the engine, fuel system, cooling system, and electrical components, with specific attention to procedures like routine maintenance, troubleshooting, disassembly, and assembly. The manual includes critical technical specifications, torque values, wiring diagrams, and diagnostic procedures, supported by clear illustrations. Designed for owners and technicians alike, this manual aims to facilitate efficient and accurate upkeep, ensuring the longevity and optimal performance of your vehicle.

KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual

This is KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.

All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005.

The manual covers:
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE IDENTIFICATION
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 GENERAL PRECAUTIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 MAINTENANCE CHECK LIST
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 CHECK AND MAINTENANCE
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SPECIAL TOOLS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE BODY
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TROUBLESHOOTING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SERVICING SPECIFICATIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TIGHTENING TORQUES
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 DISASSEMBLING AND SERVICING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 COOLING SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL FILTER
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ELECTRICAL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ALTERNATOR
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 REGULATOR
PLUS A LOT MORE INFO!!!

For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.

Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.

Written by the manufacturers, KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.

The KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual for later use!

This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.

Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!













KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual

This is KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.

All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005.

The manual covers:
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE IDENTIFICATION
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 GENERAL PRECAUTIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 MAINTENANCE CHECK LIST
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 CHECK AND MAINTENANCE
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SPECIAL TOOLS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ENGINE BODY
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TROUBLESHOOTING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 SERVICING SPECIFICATIONS
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 TIGHTENING TORQUES
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 DISASSEMBLING AND SERVICING
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 COOLING SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 FUEL FILTER
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ELECTRICAL SYSTEM
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 ALTERNATOR
KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 REGULATOR
PLUS A LOT MORE INFO!!!

For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.

Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.

Written by the manufacturers, KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.

The KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this KTM 640 SUPERMOTO 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual for later use!

This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.

Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!